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Liquid Capsule Filling Machine
This liquid capsule machine is fully automatic to fill and seal the liquid and other materials into empty hard capsules.
It provides a highly active and insoluble pharmaceutical solution for packaging liquid materials for many large and small pharmaceutical companies and health care products manufacturers.
Capable Capsule sizes:
Liquid capsule filling machine is available in 8 kinds of standard capsule sizes.
Capsule Size | #00 | #0 | #1 | #2 | #3 |
Locked Length | 23.30mm | 21.7mm | 19.4mm | 18.0mm | 15.9mm |
Capsule Volume | 0.91 ml | 0.68 ml | 0.5 ml | 0.37 ml | 0.3 ml |
(The filling amount may vary because of the powder difference)
How It Works
Except for just simply injecting the liquid ingredient into a capsule, rich packing liquid capsule filling machine is equipped with working sections and technologies to ensure a smooth and efficient production process.
Capsule Rectification
Separating Caps & Bodies
Filling Liquid
Defective Capsules Ejection
Sealing
Drying
The Complete Range of Liquid Capsule Filling Machines
A wide variety of machine models with different capacities and budgets for you to choose from.
Model | CGNL-300 | NJPL-100C | NJPL-300C | NJPL-600C |
Output | 15000-28000pcs/h | 100 pcs/min | 300 pcs/min | 600 pcs/min |
Capsule Sizes Compatibility | 00#、0#、1#、2#、3# | |||
Total Power | 2.12kw | 3.5KW | 5KW | 6KW |
Power | 380/220V 50Hz(customizable) | |||
Weight | 400KG | 500KG | 750KG | 900KG |
Dimension (L*W*H) | 1300*800*1750mm | 700*800*1700mm | 860*960*1800mm | 960*1000*1900mm |
Not sure which machine is best for you? Our team can provide a proposal based on your needs and budget!
A Wise Investment for Pharma
We are committed to manufacture machines with superior quality to meet GMP standards while with efficient and utility features.
High accuracy
With Japan’s Yaskawa servo motor, the error of liquid injection is less than 2%. The problem of unevenness caused by the sticky material of is well solved by the ceramic pump.
No Leakage
Equipped with the corresponding sealing liquid according to the type of capsule used by the customer, the sealing is tight and no leakage.
Pollution-free
The rotary design to obtain a patent for utility model. SIL silicone sealing ring effectively prevents liquid into the internal turntable and dust overflow pollution.
Durable Material
All the parts that contact ingredients directly are made of Medical-grade stainless steel 316L, and the output device adopts seven lines with aero aluminum.
We've Got Your Back with Comprehensive Service
Stand by you through the whole process, from choosing the suitable machine to taking good care of it for life.
Life-time Guarantee
To ensure premium performance for a long time, we offer free repairment within 3 years and free spare parts within 1 year. After that, we promise a free technical consultation for a lifetime.
Fast Delivery in 7 Days
95% of our standard machines are in stock. In such case, the shipping can arrive within 7 days. As for in-depth customized products, it is only 20 days for delivery.
24/7 Online Service
Our knowledgeable customer experts and engineers will target your needs and solve all your problems within 24 hours.
The Main Structure of Liquid Capule Machine
PLC Control System
The machine adopts the internationally famous human-machine interface PLC control system, and the PLC real-time monitoring of the whole operation process is realized, and the automatic capsule and material shortage alarms are realized.
Empty Capsule Filling System
The specially configured capsule feeding machine has a vacuum positioning and separation mechanism to ensure that the capsule loading rate is over 99.5%.
Liquid Injecting System
The accuracy of dosage adopts the liquid adding system of servo motor and high-precision ceramic pump to ensure that the difference of capsule material filling quantity is controlled less than 2%.
Sealing System
The sealing mechanism of the liquid capsule product adopts a servo motor to control the lifting function, which realizes the up and down jog and the fine adjustment of the rubber wheel, and realizes the best effect of the liquid sealing layer.
Heat Preservation System
The sealing structure is designed in the liquid sealing tank, and the heating and heat preservation system is equipped to ensure the viscosity of the capsule glue.
Drying System
The drying mode of the liquid hard capsule finished product adopts a vertical suspension and free rotation structure, which reduces the drying time of the capsule and the installation, disassembly and cleaning time of the capsule filling machine by 50%.
Frequently Asked Questions
Here are some main specifics that you need to consider, such as capsule size and type, applicable ingredient, production capacity, machine size, and warranty. Due to the cost of the machine is a huge budget, a complete and long aftersale service can help a lot for a long run business.
CE: Conformite Europeenne GMP: Good Manufacturing Practices ISO: International Standards Organization FDA: Food and Drug Administration
- Lubricate cam regularly to keep it in good condition.
- Disassemble and clean the filling station to clear the excess material to prevent blockage and rust, after the production is finished.
- Add lubricating oil to the vacuum pump regularly and clean up the dust.
- Fill enough water over half of the barrel body in water tank regularly.
How to Fill Capsules With Liquid?
Get to know how liquid capsule filling machine works step by step.
1. Capsule Rectification
The liquid capsule filling machine aligns and positions the capsules in the correct orientation for filling. This ensures that the capsules are ready to receive the liquid formulation.
2. Separating Capsule
The machine separates the cap and body components of the capsules. This allows for individual handling of the caps and bodies during the filling process.
3. Filling Liquid
The machine dispenses the liquid formulation into the capsule bodies. The filling parameters, such as volume and speed, are adjustable to ensure accurate and consistent filling.
4. Defects Ejection
The machine inspects the filled capsules for any defects or abnormalities. If a capsule is found to be defective, it is automatically ejected from the production line.
5. Sealing
The machine places the capsule caps onto the filled bodies. The sealing process ensures that the capsules are securely closed and sealed.
6. Drying
This step removes excess moisture or liquid from the capsules. This step removes excess moisture or liquid from the capsules.