Alu PVC ブリスター包装機は、さまざまな業界で重要な機器です, 特に医薬品と消費財. 製品を環境要因から保護する密封パッケージを作成する機械です。, 完全性と寿命を確保する.
ブリスターパックは通常、PVC のベース層から作られています。, ホイルの裏地付き. ブリスター包装機は基材にブリスターを形成します。, 製品を正確にフィッティングする. それから, これらのポケットを裏材で密閉します, 多くの場合、ヒートシールプロセスを経て, 安全で改ざん防止のパッケージを作成する.
The advantages of using blister machine are numerous. 一つには, 製品の可視性と魅力を高めます, 消費者がパッケージを開けずに製品を見ることができるようにする. 湿気からも優れた保護を提供します, 空気, および汚染物質, 製品の保存期間を延長する.
まで 4,800 水疱/時間
タブレットにも適用可能, カプセルと電子タバコ…
15 数日での迅速な配達
PVCに適しています、PS、PET素材
| 生産能力 | 4,800 水疱/時間 |
| マックス. 彼を形作る. そして深さ | 170*120*15mm最大. 深さ26mm（特注品） |
| 標準プレート | 80*57んん |
| 力 | 380V/220V/50Hz（カスタマイズ可能） |
| ノイズ | <65dBA |
形にする, 熱シーリング, embossing, and punching stations are centrally mounted on a core shaft with handwheel scale adjustment (正確さ <0.01んん), ensuring flawless synchronization.
Drawer-style mold slots enable tool-free, 10 minutes full mold replacement, minimizing downtime and boosting productivity.
Spacious, ergonomic platform design, wide, open workspace allows full hand access for effortless cleaning and maintenance with zero dead corners.
All-servo drive for 0 error performance, DPP-180Pro features 100% servo control, 125mm max indexing distance, and one-touch origin reset—eliminating manual adjustments.
Blister crushing during production stems from mechanical misalignment, thermal/pressure imbalances, or material inconsistencies, causing collapsed cavities that compromise product integrity. 下に, we dissect its root causes, impacts, and targeted solutions.
Physics: 形にする, 封印, and punching stations operating on different planes exert shear forces.
Critical Threshold: >0.1mm axial offset crushes blister sidewalls during compression.
Process Failure: Inconsistent vacuum pressure (below 0.6 bar) creates weak cavity walls.
Heat Transfer Flaws: Uneven heating causes PVC thickness variations (±0.05mm), inducing collapse under sealing pressure.
Gauge Mismatch: PVC thickness <0.25mm or Alu foil >30μm flexes at sealing temperatures (150–180°C).
Moisture Absorption: Humidity-swollen PVC blisters shrink and deform during cooling.
Servo Lag: Millisecond delays between forming → sealing stations trap air pockets.
Over-Compression: Premature punch descent crushes unsupported blisters.
| Area | Consequence | Financial Loss |
| Yield Loss | 8–20% rejection rate from crushed tablets | $2,500–$10,000 per batch |
| Downtime | 30+ mins/hour for manual clearance | $720/hr (avg. pharma line) |
| Regulatory Risk | cGMP/ISO non-compliance → failed audits | $50k+ recall penalties |
| Material Waste | Ruined PVC/Alu + active ingredients | 15–30% higher material costs |
Core-Shaft Technology: Mount forming/sealing/punching stations on a single axis (DPP-180pro) with handwheel micro-adjustment (<0.01mm tolerance).
Laser-Guided Calibration: Auto-correct misalignment every 500 cycles.
Dynamic Pressure Control: Servo-regulated vacuum pumps maintain 0.7±0.05 bar.
Dual-Stage Heating: Preheat + forming zones ensure uniform PVC ductility.
Auto-Gauge Sensors: Reject PVC outside 0.25–0.3mm range.
Moisture-Resistant PVC: Use anti-humidity films (tested at 60% RH).
Closed-Loop Servos: Encoder feedback syncs stations within 5ms.
Cavity Support Pins: Micro-pins brace blisters during punching.
Blister crushing originates from machine misalignment, uncontrolled thermoforming, or substandard materials—not inevitability. Implementing unified-axis tooling, servo-driven pressure control, and real-time monitoring reduces defects by 95%. Machines like the DPP-180Pro demonstrate this via near-zero rejection rates in cGMP facilities, proving that precision design eliminates while boosting ROI.
Optimizing pressure settings for forming, 封印, and punching stations is critical for blister integrity. Follow these industry-standard procedures:
Purpose: Controls cavity depth in PVC film.
Procedure: Locate forming station; loosen 4 upper-mold nuts. Deactivate forming function via PLC → raise station to maximum height. Loosen positioning nuts → hand-tighten upper mold diagonally. Rotate all nuts 90° clockwise → secure positioning nuts.
Pro Tips:
Over-pressure: PVC tearing
Under-pressure: Shallow cavities
Always verify mold alignment for uniform pressure distribution.
Purpose: Ensures hermetic seal between blisters and lidding foil.
Procedure: Identify sealing station; loosen 4 top nuts. Engage jog mode → lift lower platen → activate seal via PLC. Loosen positioning nuts → flush against top plate (zero-gap). Rotate each nut 1 notch downward → lock nuts after PLC deactivation.
| 材料 | プレッシャー | Temp Range |
| PVC | 中くらい | 130-150°C |
| PET/ALU | 高い | 160-180°C |
| PE | 低い | 110-130°C |
Purpose: To achieve the separation of blister packaging and waste edge.
Steps: Install the punching die vertically (matching large/small bushings). Put it into the punching station → Support the punching die with both hands and perform 3 free fall tests. Fix the 4 main nuts with a torque wrench. Jog to the punching station to the top position → Tighten the two small hexagonal screws → Jog, the punching station moves up and down, 5 times in a row, if there is no abnormal sound in the punching station, it means that the pressure adjustment of the punching station is completed.
Thread PVC film → open the tablet capsule alu pvc blister packing machine, check for air leaks at forming station → micro-tune nuts if needed, verify cavity rigidity: Blisters must be crisp & dimensionally stable.
“Pressure tuning relies heavily on tactile experience. For error-proof operation, consider the DPH-270Max Roller Blister Machine と:
The heat sealing station pressure is automatically adjusted by the cylinder, which is simple and fast, with clear lines and no wrinkles, solving the tedious problem of adjusting the pressure up and down with screws and nuts.”
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