Máquina de enchimento de cápsulas semiautomática

A produção da máquina de enchimento de cápsulas semi-automática necessita da assistência de um operador para mover as placas de enchimento entre as diferentes secções do processo. É mais económica e fácil de utilizar.

Capable Capsule sizes:

Semi-automatic capsule filling machine is available in 8 kinds of standard capsule sizes.
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Capsule Size#000#00#0#1#2#3#4#5
Locked Length26.14mm23.30mm21.7mm19.4mm18.0mm15.9mm14.3mm11.1mm
Capsule Volume 1.37 ml 0.91 ml0.68 ml0.5 ml0.37 ml0.3 ml0.21ml0.13ml

(The filling amount may vary because of the powder difference)

How Semi-automatic Capsule Filling Machine works?

Except for just simply injecting the solid ingredient into a capsule, rich packing, semi-automatic capsule filling machine is equipped with working sections and technologies to ensure a smooth and efficient production process.
Capsule Separation
The empty capsules are sowed in to the filling bores and then separated in to caps and bodies using a vacuum.
Ingredient Filling
The bottom of the capsule is moved around to the powder hopper and filled with the ingredients.
Capsule Closing
The top and bottom of the capsule are pushed back together.
Capsule Ejection
And then the capsules are ejected out of the machine.

The Complete Range of Semi-automatic Capsule Filling Machines

A wide variety of machine models with different capacities and budgets for you to choose from.
Não tem a certeza de qual a melhor máquina para si? A nossa equipa pode apresentar uma proposta com base nas suas necessidades e orçamento!
Máquina de enchimento de cápsulas semiautomática

Enchedor de cápsulas semiautomático

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Modelo CGN-208 CGNT-209
Saída 28,000pcs/h 40,000pcs/h
Cápsula aplicável 000#、00#、0#、1#、2#、3#、4#、5#
Fonte de energia 2,12 kW 2,2kw
Poder 380/220V 50Hz (personalizável)
Peso líquido 400 kg 405 kg
Tamanho da embalagem 1640*720*1700 mm 1640*720*1700 mm

Um investimento inteligente para a indústria farmacêutica

Estamos comprometidos em fabricar máquinas com qualidade superior para atender aos padrões GMP, além de recursos eficientes e utilitários.

Fácil de utilizar

Equipped with Siemens programmable control (PLC) device, touch screen operation, it is convenient to monitor

Cost-Friendly

Compared to automatic capsule machine, the price is cheaper. And it can provide a higher output with more operators.

Accurate

By controlling the loading and rotary speed of the capsule tray, the dose can be filled accurately and the error can be kept within 3%.

Safe to Operate

The machine is equipped with a protection system, which can ensure the safety of the operator in emergency.

No Pollution

Equipped with a vacuum pump, the operating table is free of pollution and mess.

Nós cuidamos de você com um serviço completo

Acompanhamos você durante todo o processo, desde a escolha da máquina adequada até os cuidados necessários para o resto da vida.

Perguntas frequentes

Here are some main specifics that you need to consider, such as capsule size and type, applicable ingredient, production capacity, machine size, and warranty. Due to the cost of the machine is a huge budget, a complete and long aftersale service can help a lot for a long run business.
No. There is no need to change the tooling and it is available with all the material.
CE: Conformidade Europeia GMP: Boas Práticas de Fabricação ISO: Organização Internacional de Padronização FDA: Administração de Alimentos e Medicamentos
  1. Lubrificar regularmente o excêntrico para o manter em bom estado.
  2. Desmontar e limpar a estação de enchimento para retirar o excesso de material, a fim de evitar entupimentos e ferrugem, após a conclusão da produção.
  3. Adicionar regularmente óleo lubrificante à bomba de vácuo e limpar o pó.
  4. Encher regularmente o depósito de água com água suficiente para cobrir metade do corpo do barril.
Ingredient hopper, PLC control monitor, filling auger system, pneumatic System, capsule filling plate, rectifier, electric parts and machine body.

Semi-automatic Capsule Filling Machine Working Principle

A semi-automatic capsule filling machine separates empty capsules, fills them with the desired material, and closes them.

It involves following steps:

  1. Capsule separation
  2. Filling station setup
  3. Filling the hopperial
  4. Capsules alignment and orientation
  5. Dosage adjustment
  6. Filling the capsules
  7. Capsule Closing
  8. Ejecting the filled capsules
Máquina de enchimento de cápsulas semiautomática - semeadura
Máquina de enchimento de cápsulas semiautomática - semeadura
Semi Automatic Capsule Filling Machine-Powder Filling
Máquina de enchimento de cápsulas semiautomática com trava

Automatic vs. Semi-automatic Capsule Filling Machine

Máquina automática de enchimento de cápsulas

Pros:

Speed and Efficiency

Automatic machines offer high-speed production capabilities, filling capsules quickly and efficiently, which is beneficial for large-scale manufacturing.

Labor Savings

They require minimal manual intervention, reducing the need for extensive human labor and increasing productivity.

Precision and Accuracy

Automatic machines are designed for precise dosing, ensuring consistent and accurate filling of capsules.

Integration

They often come with additional features such as capsule sorting, automatic capsule orientation, and online inspection systems, enhancing overall operational efficiency.

Cons:

Higher Cost

Automatic machines tend to have a higher upfront cost compared to semi-automatic machines, making them a significant investment.

Complexity

Operating and maintaining automatic machines may require specialized training and technical expertise due to their complex nature.

Less Flexibility

These machines may have limitations when it comes to accommodating small-batch production or frequent product changes.

Space Requirements

Automatic machines are generally larger and require more space in the manufacturing facility.

Máquina de enchimento de cápsulas semiautomática

Pros:

Affordability

Semi-automatic machines are generally more cost-effective, making them a viable option for smaller manufacturers or startups with limited budgets.

Flexibilidade

They offer more flexibility in terms of production versatility, allowing easier adaptation for small-scale or diverse product lines.

Facilidade de uso

Semi-automatic machines are relatively simpler to operate and require less technical expertise, enabling easier training and maintenance.

Space Efficiency

These machines are typically smaller, occupying less space in the production area.

Cons:

Manual Intervention

Semi-automatic machines require more manual handling, involving operators in the capsule filling process, which can be time-consuming and potentially introduce errors.

Variable Speed

The filling speed is limited by manual handling, resulting in slower production rates compared to automatic machines.

Potential Inconsistency

There may be slight variations in filling accuracy or capsule quality due to the manual nature of the process.

Reliability

Some semi-automatic machines may be less durable or prone to more frequent breakdowns compared to their automatic counterparts.