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Blister Cartoning Packing Line

blister cartoning line
Sample display
Replace molds 15 mins
Increase capacity 30%
Mutual verification
blister cartoning line
Sample display
Replace molds 15 mins
Increase capacity 30%
Mutual verification

Blister Cartoning Packing Line

Blister cartoning packing line automates the end-to-end process of creating blister packs and loading them into cartons. First, pvc are thermoformed into blister cavities. Produkty (tabletki, kapsułki) are precisely loaded into these blisters via customized feeders. Następny, the blister is sealed with aluminum foil using heat and pressure to ensure tamper-proof protection.

Integrated vision systems inspect for defects like empty blisters, misaligned seals, or missing leaflets. Approved blisters are then transferred to a cartoning module, where pre-folded boxes are erected, filled with blisters and inserts (instructions), and sealed via tuck-in flaps or glue. Rejection mechanisms remove faulty units, while finished cartons exit for labeling or secondary packaging.

The line combines blister forming, opieczętowanie, inspection, and cartoning into a seamless, cGMP-compliant workflow, ensuring high-speed production, minimal waste, and adaptability to diverse product sizes. Ideal for pharmaceuticals, żywność, and consumer goods, it prioritizes precision, hygiene, and scalability.

Specyfikacja:

Aż do 130 cartons/mins

Dotyczy tabletów, capsules and pills etc

3 Years warranty, 1 year free parts

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How is the blister cartoner production line working?

Blister packaging machines pack tablets and capsules into blister sheets, which are then packed into cartons.

Główne funkcje

Blister Machine Capacity 11,200 Blistry/h
Maximum Forming Area and Depth 255*125*15 MM Max Głębokość wynosi 26 mm （wykonane niestandardowe）
Standard Stroke Range 40～130 mm
Cartoner Machine Capacity 130 Cartons/min
Carton Size Range L:60-210 mm；W:20-100 mm；H:14-70 mm
Carton Weight 250-350 g/²

Blister Cartoning Line Advantage

Highly integrated design: The blister cartoning line seamlessly integrates blister forming, automatic cartoner, online testing and finished product output, realizing full-process automated production from raw materials to boxing, reducing manual intervention, significantly improving efficiency, and reducing the risk of cross-contamination to meet cGMP standards.

Intelligent detection: Equipped with multi-level detection (such as missing tablets, aluminum foil sealing, missing instructions, box body defects, itp.) and automatic rejection function, to ensure product yield ≥ 99.5%.

Flexible adaptation: Adopting modular structure and servo drive technology, it can quickly switch molds, support multiple categories of packaging such as tablets and capsules, and adapt to large-scale continuous production needs.

Główne części

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Blister Packing Machine: Comprehensive Guide on Working Principle, Applications, Maintenance & Trends

What is a Blister Packaging Machine?

The Blister Packaging Maszyna uses thermoformed pvc or cold-formed aluminum foil to form a cavity (blister). The mold is customized according to the size of the plate. The feeding methods for tablets and capsules can be brush, guide rail, oscillating, itp. It is equipped with Baslar camera detection, which can remove unqualified blisters plates such as residual pieces, empty pieces, and waste pieces. It adopts double-axis double-cylinder high-temperature heat sealing, prints the batch number, and cuts it into independent blister sheets. Unqualified blister plates are automatically removed, thereby automatically completing the production of blister packaging.

 

Working Principle

1. Thermoforming/Cold Forming: Heated plastic sheets or aluminum are molded into blisters using dies.

2.Product Loading: Produkty (pills, electronics) are placed into cavities via automated feeders.

3. Opieczętowanie: A lidding material (aluminum foil) is heat-sealed to the blister base.

4. Cięcie: Blister packs are trimmed into final shapes using precision dies.

5. Kontrola: Vision systems check for defects like misaligned seals or empty blisters.

 

Applications

Farmaceutyki: Pill packaging for unit-dose compliance (tabletki, kapsułki).

Consumer Goods: Batteries, small electronics, and toys.

Food & Beverage: Snacks, chocolates, and perishables.

Industrial: Secure packaging for screws, adhesives, or medical devices.

 

Maintenance Tips

Daily: Clean forming dies, inspect seals, and clear debris.

Weekly: Lubricate moving parts, calibrate sensors, and check heating elements.

Monthly: Replace worn seals, verify cutting blade sharpness, and update software.

Annual: Overhaul critical components (servo motors, conveyor belts).

 

Market Trends

Automation: Integration with IoT and AI for predictive maintenance and real-time monitoring.

Sustainability: Shift to recyclable materials (PET, PP) and reduced plastic use.

Regulatory Compliance: Demand for FDA- and EU-compliant machines in pharma.

Customization: Modular designs for flexible packaging formats (multi-dose strips).

Regional Growth: Asia-Pacific dominates due to booming pharma and FMCG sectors.

Thermoforming vs Cold Forming Blister Packaging: Key Differences, Working Principles, and Applications

Discover how blister packaging machines work, their critical differences, and industry-specific applications. This guide covers thermoforming and cold forming processes, materials, and trends.

 

1. How Thermoforming Blister Packaging Works

Key Principle

Thermoforming uses heat-softened plastic sheets (PVC, PET) molded into blister cavities via vacuum or compressed air.

Step-by-Step Process

1). Heating: Plastic sheets are heated to 120–180°C using infrared panels.

2). Molding:

Vacuum Forming: Softened plastic is suctioned into a mold cavity.

Pressure Forming: Compressed air (0.3–0.8 MPa) forces the plastic into the mold.

3).Cooling: Blisters solidify via air/water cooling.

Key Features

Materials: PVC (low cost, high clarity), PP, PET.

Advantages: Cost-effective, transparent, customizable shapes.

Limitations: Moderate barrier properties; requires coatings for moisture-sensitive products.

 

2. Cold Forming Blister Packaging Process

Key Principle

Cold forming uses aluminum-based laminates (Al/PVC) mechanically pressed at room temperature to create blisters without heat.

Step-by-Step Process

1). Feeding: Aluminum laminate (20–40μm foil) enters the press.

2). Cold Stamping: High-pressure (50–150 tons) dies shape the foil into blisters.

Key Features

Materials: Aluminum foil laminates (superior oxygen/light barrier).

Advantages: Ultra-high barrier (ideal for vaccines, biologics), no thermal stress.

Limitations: Higher material costs, opaque blisters, limited depth.

 

3. Thermoforming vs Cold Forming: Critical Differences

Factor Thermoforming Cold Forming
Temperature 120–180°C (heated plastic) Room temperature
Material Cost Low (plastic sheets) High (aluminum laminates)
Barrier Umiarkowany (needs coatings) Superior (airtight aluminum)
Transparency High None (opaque foil)
Applications Tabletki, żywność, electronics Vaccines, biologics, sterile APIs

 

4.Industry Applications

Thermoforming: Farmaceutyki (tablets/capsules), żywność (snacks), consumer goods.

Cold Forming: High-value drugs (chemotherapy, insulin), medical devices.

 

What is a Cartoning Machine?

A cartoning machine automates the packaging of products (blister plates, butelki, tubes, sachets etc) into pre-folded cartons. It streamlines processes like product loading, leaflet insertion, box forming, opieczętowanie, and quality control, ensuring high-speed, error-free packaging for industries requiring precision and compliance.

 

Working Principle of Automatic Cartoning Machines

1. Product Loading : Products are fed into the machine via conveyors or robotic arms.
2. Product Detection: Sensors verify product presence, orientation, and integrity to avoid empty packaging.
3. Leaflet Feeding: Pick up the instruction manual and fold it according to the set procedure and put it into the paper box.
4. Leaflet Detection: The sensor detects whether the manual is in place. If there is no manual, the carton will be rejected at the outlet. If there is no manual for three consecutive times, the machine will alarm.
5. Carton Erecting: Flat carton blanks are unfolded into 3D boxes using suction cups.
6. Carton Positioning : Boxes are aligned precisely for product insertion.
7. Product Insertion: Products and leaflets are loaded into the carton via pushers.
8. Carton Flap Folding: Top/bottom flaps are folded to prepare for sealing.
9. Tuck-In: Flaps are securely tucked to seal the carton. Or choose hot melt glue machine to seal
10. Rejection system: automatically reject defective cartons (no material in the cartons, no instructions, misaligned seals).
11. Discharge : Finished cartons exit the machine for secondary packaging or labeling.

 

Applications of Cartoning Machines

Farmaceutyki: Packaging tablets, syringes, or medical devices in compliance with FDA/EU regulations.
Food & Beverage: Sealing snacks, tea bags, or frozen meals in tamper-proof cartons.
Cosmetics: Boxing creams, lipsticks, or sample-sized products with inserts.
Consumer Electronics: Safeguarding small devices (USB drives, batteries) in retail-ready boxes.
Household Products: Automating detergent pods, razor blades, or hardware packaging.

 

Key Features of Modern Cartoning Equipment

High-Speed Operation: Processes 100–400 cartons/minute for mass production.
Flexible Tooling: Quick-change systems adapt to diverse carton sizes and shapes.
Hybrid Design: Handles both rigid and flexible cartons (trays, sleeves).
Energy Efficiency: Servo motors high pricision, reduce power consumption by 20–30%.

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Przyjazne linki: Bogate pakowanie | Producenci maszyn do napełniania kapsułki

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