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Capsule-vulmachine NJP 400

Capsule-vulmachine NJP 400
Capsule Sample Display
Filling Station
Filling Methods Optional
Customers say we are good
Capsule-vulmachine NJP 400
Capsule Sample Display
Filling Station
Filling Methods Optional
Customers say we are good

Capsule-vulmachine NJP 400

Capsule filling machine NJP 400 can increase your pharmaceutical, nutraceutical manufacturing, engineered for high accuracy and efficiency. The machine fills hard capsules with powders, pellets, granules, or tablets, ensuring output of 24,000 capsules/hour with precision exceeding 99%. Ideal for small to medium-sized factories, hospitals, and R&D labs, it supports capsule sizes from #000 to #5, catering to diverse formulations like vitamins, medicines, and health supplements.

 

Designed for compliance with cGMP and CE standards, the NJP 400 features a user-friendly PLC touchscreen, minimize error, and modular design to reduce dust wast. Its compact design simplifies operation and cleaning, while 316L stainless-steel construction guarantees longevity and pharma standard.

Specificatie:

Tot 24.000 stuks/u

Geschikt voor #000 ~ 5 capsules

Snelle levering binnen 15 dagen

Geschikt voor poeder, korrels, pellets

How is the NJP-400C capsule filler working?

The entire production process does not require manual intervention. It only needs to be equipped with a hollow capsule loader and a vacuum powder loader. When there is a shortage of capsules, it will automatically load the capsules. When there is a shortage of powder, it will automatically add the powder. This greatly saves labor costs and complies with cGMP standards.

Belangrijkste kenmerken

Productiecapaciteit : 24.000 stuks/uur
Toepasselijk product: Power, korrel, pellet
Stroom : 380/220V 50Hz (aanpasbaar)
Nettogewicht van de machine: 600 kg
Totale grootte van de machine 1000×710×1900(mm)

NJP-400C Advantage

Boasts a significantly higher production output and superior efficiency by automating the entire encapsulation process without manual intervention.

Features a closed-system design that minimizes cross-contamination risks and ensures easier adherence to strict hygienic protocols.

Provides exceptional product uniformity and batch-to-batch consistency by eliminating human error from critical production stages.

Enables complete data traceability and recording for quality assurance, supporting integration with modern facility monitoring systems.

Hoofdonderdelen

Fully Automatic vs. Semi-Automatic Capsule Filling Machines

Many manufacturing facilities still rely on semi-automatic capsule filling machines for their production lines, often influenced by the lower initial investment. However, this short-term saving introduces significant long-term operational challenges and hidden costs that can adversely affect efficiency, product quality, and compliance—especially in strictly regulated markets like Europe and North America.

The Hidden Costs of Semi-Automatic Capsule Fillers

The core issue with semi-automatic machines is their extensive dependence on manual labor. A single semi-automatic unit typically requires at least two operators to function continuously. The process is repetitive and hands-on: workers must constantly load empty capsules, add powder, move capsule trays from the seeding station to the filling station, then to the locking station, and finally discharge the finished product. This cycle repeats endlessly.

This reliance on human intervention leads to several critical problems

High Labor Costs: Multiple operators per machine dramatically increase payroll expenses.

Low Output and Inefficiency: The manual transfer of trays between stations severely limits production speed, creating a bottleneck that caps your overall capacity.

Inconsistent Product Quality: Human involvement in critical steps like powder filling and tray handling introduces variability. This often results in dosage inaccuracies, weight variation, and compromised capsule integrity.

cGMP Non-Compliance Risk: Open handling of capsules and powders increases the risk of cross-contamination. Furthermore, the process lacks automated data recording, making batch traceability extremely difficult—a major red flag for regulatory audits.

Workplace Fatigue: Monotonous and repetitive motions lead to operator fatigue, which further amplifies the risk of errors and accidents.

The Fully Automatic Advantage: Efficiency, Compliance, and Quality

Fully automatic capsule filling machines, like the NJP 400, are engineered to eliminate these pain points entirely. They represent a holistic integration of automation that transforms the production workflow.

Imagine a setup where you simply connect an empty capsule loader and a vacuum powder transfer system to your machine. The operator starts the cycle via the intuitive PLC touchscreen interface. The machine runs seamlessly, only requiring attention when an alert signals that the empty capsule needs refilling or the powder supply is low. That’s it.

Here’s how this automation delivers tangible benefits

1. Drastic Reduction in Labor: One operator can effortlessly manage multiple fully automatic machines simultaneously, slashing labor costs and reallocating human resources to more valuable quality control tasks.

2. Massive Boost in Output: With automated, continuous operation and no need for manual tray transfers, machines like the NJP 400 can achieve outputs of 24,000 capsules per hour or more, unlocking unprecedented production scalability.

3. Guaranteed cGMP Compliance: A fully enclosed system prevents human contact with the product, virtually eliminating the risk of cross-contamination. Furthermore, modern automatic fillers come with data recording capabilities, providing complete electronic batch records for full traceability and simplified regulatory compliance.

4. Higher Precision and Quality: Servo-driven systems ensure each capsule is filled with incredible accuracy (>99%), ensuring consistent dosage weight and superior product uniformity that manual processes can never reliably achieve.

5. Enhanced Operational Safety: Built-in safety interlocks and guards protect operators from moving parts, creating a safer working environment compared to the repetitive manual handling required by semi-automatic models.

Conclusion: A Smart Investment for Future Growth

While the upfront cost of a semi-automatic capsule filling machine may seem appealing, the long-term operational expenses, inefficiencies, and compliance risks make it a costly choice for any serious manufacturer targeting markets. Upgrading to a fully automatic capsule filling machine is not just an equipment purchase—it’s a strategic investment in productivity, quality, and compliance that delivers a faster than expected Return on Investment (ROI) and positions your facility for sustainable growth.

How to Disassemble Molds on a Fully Automatic Capsule Filling Machine: A Step-by-Step Guide

For new investors or engineers entering the pharmaceutical industry, the cleaning and maintenance of a fully automatic capsule filling machine can seem daunting. Adhering to strict cGMP standards requires thorough cleaning after every shift to prevent contamination. If you are new to this process and want to learn how to properly disassemble the molds for cleaning, this step-by-step guide is for you.

Why Proper Disassembly Matters

Regular disassembly and cleaning are critical to maintain dosing accuracy, prevent cross-contamination, and ensure compliance with international quality standards. Proper cleaning also extends the lifespan of your machine and reduces downtime.

Step-by-Step Disassembly Process

1. Start with the Filling Station

After shutdown, begin with the filling unit where residual powder tends to accumulate. Carefully remove the six filling rods one by one.

2. Secure the Filling Assembly

Retrieve the acrylic block (often stored in the machine’s accessory kit) and place it beneath the filling shaft. Jog the machine to its lowest point to safely release and remove the filling assembly.

3. Remove Critical Powder Handling Parts

Next, extract the dosing disc and copper plate, which are essential for measuring powder accurately. Then, detach the scraper blade responsible for powder recovery.

4. Disassemble Capsule Handling Components

Move to the capsule seeding and transfer sections. Gently remove the upper and lower molds  from each station. Proceed to detach the capsule feeding tube, inverter (which flips the capsule bodies), and the capsule comb.

5. Initial Cleaning & Sanitization

Once all parts are disassembled, rinse them with clean water to remove powder residue. Wipe each component thoroughly with a dry, lint-free cloth. Apply a suitable disinfectant, such as 75% medical alcohol, for sanitization, and finish by wiping them dry again before storage or reassembly.

Proper disassembly is the foundation of effective maintenance. In our next guide, we will cover the correct procedure for reassembling all molds to ensure your machine operates seamlessly with zero defects.

Was this guide helpful? If you have specific questions about disassembling your capsule filler model, feel free to leave a comment below!

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