半自動カプセル充填機

The production of semi-automatic capsule filling machine needs assistance from an operator by moving the filling plates between the different sections in the process. It‘s more cost-friendly and user-friendly.

使用可能なカプセルのサイズ:

Semi-automatic capsule filling machine is available in 8 標準カプセルサイズの種類.
カプセルサイズ#000#00#0#1#2#3#4#5
ロック長さ26.14んん23.30んん21.7んん19.4んん18.0んん15.9んん14.3んん11.1んん
カプセル容積 1.37 ミリリットル 0.91 ミリリットル0.68 ミリリットル0.5 ミリリットル0.37 ミリリットル0.3 ミリリットル0.21ミリリットル0.13ミリリットル

(粉の違いにより充填量が異なる場合がございます)

How Semi-automatic Capsule Filling Machine works?

Except for just simply injecting the solid ingredient into a capsule, rich packing, semi-automatic capsule filling machine is equipped with working sections and technologies to ensure a smooth and efficient production process.
Capsule Separation
The empty capsules are sowed in to the filling bores and then separated in to caps and bodies using a vacuum.
Ingredient Filling
The bottom of the capsule is moved around to the powder hopper and filled with the ingredients.
Capsule Closing
The top and bottom of the capsule are pushed back together.
Capsule Ejection
And then the capsules are ejected out of the machine.

The Complete Range of Semi-automatic Capsule Filling Machines

さまざまな能力と予算を備えたさまざまなマシンモデルからお選びいただけます.
どのマシンが最適かわからない? 私たちのチームがお客様のニーズと予算に基づいて提案を提供します!
モデル CGN-208 CGNT-209
出力 28,000個/時間 40,000個/時間
Applicable Capsule 000#、00#、0#、1#、2#、3#、4#、5#
電源 2.12キロワット 2.2キロワット
380/220V 50Hz(カスタマイズ可能)
Net weight 400kg 405kg
Packing size 1640*720*1700んん 1640*720*1700んん

製薬会社への賢明な投資

当社は、効率的で実用的な機能を備えながら、GMP 基準を満たす優れた品質の機械の製造に取り組んでいます。.

Easy to Use

Equipped with Siemens programmable control (PLC) device, touch screen operation, it is convenient to monitor

Cost-Friendly

Compared to automatic capsule machine, the price is cheaper. And it can provide a higher output with more operators.

Accurate

By controlling the loading and rotary speed of the capsule tray, the dose can be filled accurately and the error can be kept within 3%.

Safe to Operate

The machine is equipped with a protection system, which can ensure the safety of the operator in emergency.

No Pollution

Equipped with a vacuum pump, the operating table is free of pollution and mess.

包括的なサービスでお客様をサポ​​ートします

プロセス全体を通してあなたをサポートします, 適切な機械の選択から生涯大切に扱うまで.

よくある質問

考慮する必要がある主な詳細は次のとおりです, カプセルのサイズや種類など, 該当成分, 生産能力, 機械のサイズ, と保証. 機械の値段が高いので予算がかかる, 完全かつ長期にわたるアフターサービスは、長期的なビジネスに大いに役立ちます.
No. There is no need to change the tooling and it is available with all the material.
CE: 欧州GMP準拠: 適正製造基準 ISO: 国際標準化機構 FDA: 食品医薬品局
  1. カムを良好な状態に保つために、定期的にカムに注油してください.
  2. 充填ステーションを分解して洗浄し、詰まりや錆を防ぐために余分な材料を取り除きます。, 生産終了後.
  3. 真空ポンプには定期的に潤滑油を補給し、ゴミを掃除してください。.
  4. 定期的に水槽に樽本体の半分以上の水を入れてください。.
Ingredient hopper, PLC control monitor, filling auger system, pneumatic System, capsule filling plate, rectifier, electric parts and machine body.

Semi-automatic Capsule Filling Machine Working Principle

A semi-automatic capsule filling machine separates empty capsules, fills them with the desired material, and closes them.

It involves following steps:

  1. Capsule separation
  2. Filling station setup
  3. Filling the hopperial
  4. Capsules alignment and orientation
  5. Dosage adjustment
  6. Filling the capsules
  7. Capsule Closing
  8. Ejecting the filled capsules
Semi Automatic Capsule Filling Machine-Sowing
Semi Automatic Capsule Filling Machine-Sowing
Semi Automatic Capsule Filling Machine-Powder Filling
Semi Automatic Capsule Filling Machine-Locking

Automatic vs. 半自動カプセル充填機

自動カプセル充填機

Pros:

Automatic machines offer high-speed production capabilities, filling capsules quickly and efficiently, which is beneficial for large-scale manufacturing.

They require minimal manual intervention, reducing the need for extensive human labor and increasing productivity.

Automatic machines are designed for precise dosing, ensuring consistent and accurate filling of capsules.

They often come with additional features such as capsule sorting, automatic capsule orientation, and online inspection systems, enhancing overall operational efficiency.

Cons:

Automatic machines tend to have a higher upfront cost compared to semi-automatic machines, making them a significant investment.

Operating and maintaining automatic machines may require specialized training and technical expertise due to their complex nature.

These machines may have limitations when it comes to accommodating small-batch production or frequent product changes.

Automatic machines are generally larger and require more space in the manufacturing facility.

半自動カプセル充填機

Pros:

Semi-automatic machines are generally more cost-effective, making them a viable option for smaller manufacturers or startups with limited budgets.

They offer more flexibility in terms of production versatility, allowing easier adaptation for small-scale or diverse product lines.

Semi-automatic machines are relatively simpler to operate and require less technical expertise, enabling easier training and maintenance.

These machines are typically smaller, occupying less space in the production area.

Cons:

Semi-automatic machines require more manual handling, involving operators in the capsule filling process, which can be time-consuming and potentially introduce errors.

The filling speed is limited by manual handling, resulting in slower production rates compared to automatic machines.

There may be slight variations in filling accuracy or capsule quality due to the manual nature of the process.

Some semi-automatic machines may be less durable or prone to more frequent breakdowns compared to their automatic counterparts.