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Machine automatique de fabrication de capsules pharmaceutiques

Machine de remplissage de gélules NJP-1500D
machine à capsules et à pilules
machine à capsuler automatique
machine de remplissage de capsules
prix de la machine de remplissage de capsules
Machine de remplissage de gélules NJP-1500D
machine à capsules et à pilules
machine à capsuler automatique
machine de remplissage de capsules
prix de la machine de remplissage de capsules

Machine automatique de fabrication de capsules pharmaceutiques

La géluleuse pharmaceutique automatique révolutionne la production pharmaceutique et nutraceutique grâce à ses capacités d'encapsulation entièrement automatisées. Conçue pour les installations à haut rendement, elle traite des gélules de 000# à 5# à une cadence de 90 000 unités/h, tout en conservant une précision de variation de poids de ±1%, dépassant ainsi les normes de l'industrie. Sa structure de remplissage modulaire garantit un remplissage homogène des poudres et des granulés, sans contamination croisée, idéal pour les principes actifs, les probiotiques et les compléments alimentaires.

Les principaux avantages comprennent :

Les stations de remplissage antistatiques brevetées éliminent l'adhérence des matériaux

Surfaces de contact en acier inoxydable 316L de qualité cGMP avec compatibilité CIP/SIP

L'alignement automatique des capsules réduit le taux de défauts à < 0,2%

Le mode d'économie d'énergie réduit la consommation d'énergie de 25% par rapport à une machine conventionnelle.

Spécification:

Jusqu'à 90 000 pièces/h

Applicable aux capsules #000 ~ #5

Livraison rapide en 15 jours

Why the hard capsule machine difficulty cleaning?

Because the fully automatic capsule filling machine will leak powder during operation and needs to be cleaned after production, the powder will clump due to air temperature and humidity issues, so it is difficult to clean.

Caractéristiques principales

Capacité de production 90 000 pièces/h
Produit applicable Puissance, granulés, pellets
Taille de la capsule 000, 00, 0, 1, 2, 3, 4, 5
Pouvoir 380/220V 50Hz (personnalisable)
Bruit <75DB(A)

Avantages de la machine à capsules NJP-1500D

Machine à capsules de taille 3, conception rotative pour obtenir un brevet pour le modèle d'utilité, empêche efficacement la poudre de pénétrer dans le plateau tournant interne, pas de pollution par débordement de poussière.

Le prix de la machine à capsules est de conception modulaire, d'entretien et de nettoyage pratiques, le remplacement du moule ne prend que 15 minutes.

Le mécanisme de remplissage de la machine à capsules en poudre obtient le nouveau brevet national, adopte le réglage tridimensionnel, rend la plaque de dosage uniformément forcée, le volume de réglage est précis et rapide.

Parties principales

How Automatic Capsule Filling Machines Reduce Powder Leakage

For pharmaceutical and nutraceutical producers, every gram of material counts—especially when working with high-value ingredients like peptide powders, bird’s nest peptides, bear bile powder, or reishi spore powder. One common frustration engineers and production teams face with traditional automatic capsule filling machines is powder leakage. This issue isn’t just annoying; it directly impacts efficiency, profit, and compliance.

Here’s why powder leakage is such a critical concern

1. Significant Waste of Valuable Raw Materials

When expensive powders leak during the filling process, it drastically increases production costs. For manufacturers using premium ingredients, even minor leakage can lead to substantial financial losses over time.

2. Cross-Contamination Non-Compliance with cGMP

Powder leakage increases the risk of cross-contamination. When leaked powder mixes with other materials, it compromises capsule purity and violates current Good Manufacturing Practice (cGMP) standards. This poses serious regulatory and consumer safety issues.

3. Time-Consuming and Difficult Cleaning

Sticky powders—such as hygroscopic or oily blends—tend to cling to surfaces and harden over time. Leaked powder accumulation makes cleaning more challenging, increases downtime, and raises the possibility of residual contamination.

How the NJP-1500D Capsule Filling Machine Tackles Powder Leakage

At Ruidapacking, we’ve listened to feedback from production engineers and designed the NJP-1500D to specifically address these powder leakage concerns. Here’s how it works

1. Adjustable Dosing Disc Gap

The NJP-1500D allows operators to easily adjust the gap between the dosing disc and the copper plate based on powder characteristics. This precise control minimizes gaps that typically cause powder leakage, ensuring smoother operation and less waste.

2. Built-In Powder Recovery System

Some powder leakage is inevitable due to machine motion and powder properties. That’s why we’ve integrated a powder recovery system beneath the dosing unit. It collects excess material for safe reuse, reducing waste and saving cost—especially crucial when handling high-value ingredients.

3. Dedicated Sealed Powder Collection Unit

To prevent airborne dust and maintain a cleaner production environment, the NJP-1500D is equipped with an enclosed powder collection unit under the filling station. This prevents powder from spreading across the equipment or into the air, simplifying cleanup and reducing contamination risks.

Designed for Users Who Care About Quality and Efficiency

The NJP-1500D isn’t just built to meet industrial standards—it’s designed for the people who operate and maintain the equipment daily. With easier cleaning, less waste, and enhanced compliance features, it supports pharmaceutical manufacturers in producing high-quality capsules while reducing operational costs.

 

Ideal for high-volume production, sticky formulations, and high-value products, this machine offers a smarter way to capsule filling.

How to Choose the Feeder Method for Your Fully Automatic Capsule Filling Machine

Selecting the right dosing system for your machine de remplissage de capsules entièrement automatique is critical to achieving high production efficiency, minimizing waste, and maintaining cGMP compliance. Two common dosing mechanisms are screw dosing and pneumatic butterfly valve dosing. The choice largely depends on one key factor: your powder’s flow characteristics.

Understanding Powder Flow Properties

Powders can be broadly categorized into two types:

Good Flow Properties: These powders move freely without sticking. Examples include certain APIs, excipients, and dry blends.

Poor Flow Properties: These are cohesive, sticky, or hygroscopic powders—such as wet granulations, some herbal extracts, or fine cohesive powders—that tend to bridge, clog, or adhere to surfaces.

Your powder’s behavior will determine which dosing method is most suitable.

Screw Feeder vs. Pneumatic Butterfly Valve Feeder

1. Screw Feeder

This method uses an auger screw to transport powder into filling mechanism. It works well for free-flowing powders but can struggle with sticky materials. Poorly flowing powders may cause clogging, leading to inconsistent filling and frequent interruptions.

2. Pneumatic Butterfly Valve Feeder

The system uses compressed air to control the butterfly valve, causing it to reverse continuously, and the powder falls directly into the filling mechanism due to gravity. It is versatile and especially beneficial for both free-flowing and challenging powders.

Which Dosing Method Should You Choose?

For Free-Flowing Powders

Both screw and pneumatic valve systems can be effective. However, the pneumatic butterfly valve offers a significant advantage: easy disassembly and cleaning. This reduces downtime between batches and simplifies changeover—an essential feature under cGMP.

For Poorly Flowing Powders

The pneumatic butterfly valve is strongly recommended. Here’s why:

Reduced Risk of Blockage: The valve mechanism is less prone to jamming compared to screw feeders. This ensures smoother operation and fewer production stops.

Easier Cleaning and Maintenance: If powder does accumulate, the butterfly valve is designed for quick removal and cleaning. This is crucial when handling sticky or moisture-sensitive materials that can harden over time.

A User-Centric Solution

From an operator’s perspective, the pneumatic filling system isn’t just about performance—it’s about usability. Quick-cleaning components mean less time spent on maintenance and more time producing capsules. It also lowers the risk of cross-contamination, a vital concern in pharmaceutical and nutraceutical manufacturing.

Our capsule filling machines are equipped with advanced pneumatic butterfly valve dosing systems that adapt to a wide range of materials. Whether you’re working with flowing or non-flowing powders, our designs prioritize ease of use, cleaning, and compliance.

Conclusion

When selecting a dosing method for your capsule filling machine, let your powder’s characteristics guide you. While both systems have their place, the pneumatic butterfly valve stands out for its flexibility, cleanliness, and efficiency—especially with hard-to-handle powders.

Want to know which dosing system is best for your materials? Reach out to our technical team for a personalized consultation or request a live demonstration.

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