What is the Effervescent Tablets?
Effervescent tablets are dissolving supplements that release carbon dioxide when dropped in water, making them popular for vitamins, médicaments, and functional beverages.
A modern effervescent tablet production line includes:
ZP-40 High-Speed Tablet Press Machine
Metal detection
Tablet Deduster
Machine à remplissage de tube de tablette effervescente
Machine à étiqueter
Cartonting Machine
Palletizing Machine
1. Effervescent Tablet Press Machine
ZP-40 high-speed tablet press is the heart of effervescent tablet production, transforming powder blends (sodium bicarbonate, citric acid, vitamines) into solid tablets under high-pressure compression. Key features include:
Mold-based Compression: Upper and lower punches form the tablet inside the die cavity.
Precise Pressure Control: Effervescent tablets require low hardness (2-4 kgf/cm²) for rapid dissolution.
Anti-Sticking Measures: Coated dies prevent hygroscopic powders from adhering.
1). Working Principle
Powder Feeding
A forced feeder ensures uniform powder filling into dies (critical for weight consistency; depth tolerance ≤0.5mm).
Pre-Compression & Main Compression
Pre-compression (21 kN): Eliminates air pockets to minimize capping.
Main compression (100 kN): Dual-action punches apply synchronized force for final tablet formation (thickness adjusted via pressure roller position).
Éjection & Dedusting
The lower punch ejects tablets onto a conveyor, guided by a scraper blade.
Integrated vacuum suction removes excess powder (reducing downstream sifting workload).
2). Advantages
Multi-Tip Tooling: 40 dies enable speeds up to 260,000 tablets/hour.
Real-Time Monitoring: Load cells detect weight deviations (automatic rejection if out-of-spec).
Efficacité & La stabilité: Uninterrupted output cuts production costs.
Low Breakage Rate: Adaptive pressure settings suit friable effervescent blends.
Smart Integration: Seamless linkage with metal detectors for closed-loop manufacturing.
2. Tube Filling & Machine de capsulage
The effervescent tablet tube filling machine is a high-precision packaging equipment used to automatically fill effervescent tablets into aluminum tubes or plastic tubes. It is widely used in the pharmaceutical, health care and food industries. Its core functions include automatic tube sorting, accurate counting and filling, sealing and testing to ensure efficient and pollution-free production.
Tube Loading & Orientation
Operators manually load tubes into a vibratory bowl feeder, which automatically aligns and feeds them directionally to fixed filling positions.
Cap Handling & Positioning
Caps are manually loaded into a secondary vibratory bowl, oriented to preset specifications, and transported to precise capping stations.
Tablet Feeding & Custom Counting
Tablets from storage hoppers pass through a sifting mechanism to remove powder debris.
Adjustable slide channels control tablet count per tube (block 5 channels to fill 15 tablets instead of 20).
Precision Filling & Inspection
Tablets slide into tubes at designated positions.
Photoelectric sensors verify exact tablet quantities in each tube.
Automated Sealing & Rejet
Tubes passing inspection are automatically capped.
Defective tubes (incorrect counts/no tablets) are instantly rejected.
Machine à étiqueter
A labeling machine automates the process of applying labels to effervescent tablet tubes with precision. It typically consists of a label dispenser, conveyor system, and applicator head. The machine unwinds labels from a roll, detects their position via sensors, and applies them to moving items using pressure, adhesive. Advanced models incorporate vision systems for alignment checks and variable data printing (barcodes). Widely used in food, médicaments, and logistics, these machines ensure high-speed (up to 120 labels/min), consistent, and error-free labeling, reducing manual labor while improving traceability.
Label Feeding: Automatically dispenses labels from rolls or sheets.
Precise Positioning & Application: Uses sensors to detect product position before applying the label.
Press & Smoothing: Ensures bubble-free and wrinkle-free adhesion for better aesthetics and durability.
Labeling machines operate through four key stages: peeling, positioning, applying, and inspection, ensuring high-speed, high-precision labeling for industrial efficiency.
Cartoning machine
A cartoning machine automates the process of inserting effervescent tablet tubes into cartons with precision. It is widely used in pharmaceutical, nourriture, and cosmetics packaging.
A cartoning machine automatically effervescent tablet tube loading, materials inspection, instruction manual foldable, up to four folds， cartons forms, effervescent tablet tube and instruction manual in cartons, folding ears, batch number printing, tongue insertion, rejection and output.
Palletizing Machines
A palletizing machine automates the stacking and arranging of cartons (packing effervescent tablet tube) onto pallets for storage/shipping. It typically uses robotic arms or gantry systems with suction grippers or mechanical clamps to pick items from a conveyor, then places them in pre-programmed patterns. Sensors ensure accurate positioning, while software optimizes stability and weight distribution. Advanced models integrate machine vision for real-time adjustments. The system boosts efficiency, reduces labor costs, and minimizes load errors in industries like food, beverages, and logistics.
All machine is arranged according to the size of the factory, distributed in one large room or several small rooms, and connected by conveyor belts in the middle to form a complete effervescent tablet production line.
