What is the Effervescent Tablets?
Effervescent tablets are dissolving supplements that release carbon dioxide when dropped in water, making them popular for vitamins, 의약품, and functional beverages.
A modern effervescent tablet production line includes:
ZP-40 High-Speed Tablet Press Machine
Metal detection
태블릿 먼지 제거기
발포정 튜브 충전기
라벨링 기계
Cartonting Machine
Palletizing Machine
1. Effervescent Tablet Press Machine
ZP-40 high-speed tablet press is the heart of effervescent tablet production, transforming powder blends (sodium bicarbonate, citric acid, 비타민) into solid tablets under high-pressure compression. Key features include:
Mold-based Compression: Upper and lower punches form the tablet inside the die cavity.
Precise Pressure Control: Effervescent tablets require low hardness (2-4 kgf/cm²) for rapid dissolution.
Anti-Sticking Measures: Coated dies prevent hygroscopic powders from adhering.
1). 작동 원리
Powder Feeding
A forced feeder ensures uniform powder filling into dies (critical for weight consistency; depth tolerance ≤0.5mm).
Pre-Compression & Main Compression
사전 압축 (21 kn): Eliminates air pockets to minimize capping.
Main compression (100 kn): Dual-action punches apply synchronized force for final tablet formation (thickness adjusted via pressure roller position).
방출 & 먼지 제거
The lower punch ejects tablets onto a conveyor, guided by a scraper blade.
Integrated vacuum suction removes excess powder (reducing downstream sifting workload).
2). Advantages
Multi-Tip Tooling: 40 dies enable speeds up to 260,000 tablets/hour.
Real-Time Monitoring: Load cells detect weight deviations (automatic rejection if out-of-spec).
능률 & 안정: Uninterrupted output cuts production costs.
Low Breakage Rate: Adaptive pressure settings suit friable effervescent blends.
Smart Integration: Seamless linkage with metal detectors for closed-loop manufacturing.
2. Tube Filling & 캡핑 기계
The effervescent tablet tube filling machine is a high-precision packaging equipment used to automatically fill effervescent tablets into aluminum tubes or plastic tubes. It is widely used in the pharmaceutical, health care and food industries. Its core functions include automatic tube sorting, accurate counting and filling, sealing and testing to ensure efficient and pollution-free production.
Tube Loading & Orientation
Operators manually load tubes into a vibratory bowl feeder, which automatically aligns and feeds them directionally to fixed filling positions.
Cap Handling & Positioning
Caps are manually loaded into a secondary vibratory bowl, oriented to preset specifications, and transported to precise capping stations.
Tablet Feeding & Custom Counting
Tablets from storage hoppers pass through a sifting mechanism to remove powder debris.
Adjustable slide channels control tablet count per tube (block 5 channels to fill 15 tablets instead of 20).
Precision Filling & 점검
Tablets slide into tubes at designated positions.
Photoelectric sensors verify exact tablet quantities in each tube.
Automated Sealing & 배제
검사를 통과한 튜브는 자동으로 캡이 씌워집니다..
결함이 있는 튜브 (잘못된 개수/정제 없음) 즉시 거부됩니다.
라벨링 기계
라벨링 기계는 발포성 정제 튜브에 라벨을 부착하는 과정을 정밀하게 자동화합니다.. 일반적으로 라벨 디스펜서로 구성됩니다., 컨베이어 시스템, 그리고 어플리케이터 헤드. 기계가 롤에서 라벨을 푼다, 센서를 통해 위치를 감지합니다., 압력을 이용하여 움직이는 물체에 적용합니다., 점착제. 고급 모델에는 정렬 확인 및 가변 데이터 인쇄를 위한 비전 시스템이 통합되어 있습니다. (바코드). 식품에 널리 사용됨, 의약품, 물류, 이 기계는 고속을 보장합니다 (최대 120 라벨/분), 일관된, 오류 없는 라벨링, 추적성을 향상시키면서 수작업을 줄입니다..
라벨 공급: 롤이나 시트에서 자동으로 라벨을 분배합니다..
정확한 포지셔닝 & 애플리케이션: 라벨을 부착하기 전에 센서를 사용하여 제품 위치를 감지합니다..
누르다 & 스무딩: Ensures bubble-free and wrinkle-free adhesion for better aesthetics and durability.
Labeling machines operate through four key stages: 필링, 포지셔닝, applying, 및 검사, ensuring high-speed, high-precision labeling for industrial efficiency.
카톤 포장기
A cartoning machine automates the process of inserting effervescent tablet tubes into cartons with precision. It is widely used in pharmaceutical, 음식, and cosmetics packaging.
A cartoning machine automatically effervescent tablet tube loading, materials inspection, instruction manual foldable, up to four folds， cartons forms, effervescent tablet tube and instruction manual in cartons, 접는 귀, batch number printing, tongue insertion, rejection and output.
Palletizing Machines
A palletizing machine automates the stacking and arranging of cartons (packing effervescent tablet tube) onto pallets for storage/shipping. It typically uses robotic arms or gantry systems with suction grippers or mechanical clamps to pick items from a conveyor, then places them in pre-programmed patterns. Sensors ensure accurate positioning, while software optimizes stability and weight distribution. Advanced models integrate machine vision for real-time adjustments. The system boosts efficiency, 인건비 절감, and minimizes load errors in industries like food, beverages, 물류.
All machine is arranged according to the size of the factory, distributed in one large room or several small rooms, and connected by conveyor belts in the middle to form a complete effervescent tablet production line.
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