High-speed tablet press machine has the advantages of high pressure, easy operation, simple maintenance, eccetera. It is the preferred product for mass production in pharmaceutical, chemical, electronic, food and other enterprises, and also a suitable model for difficult to press molded materials and corrosive materials, which meets the requirements of cGMP production.
High Speed Tablet Press Machine Capacity
The output of high-speed tablet press is generally 100,000 tab/h. The output is determined by the rotational speed of the turntable and the number of punches, RQ-HGZP-40 High-speed tablet press has a rotational speed of 110 rpm, 40 punches, and an output of 264,000 tabl/h, which is the laboratory data, and the production process is certainly not up to this speed, affected by the material, the output of the tablet presses on the market can be discounted by 80% in general, and this is still the case for ordinary round tablets, and if it is irregular tablets, the output is still debatable. If you are not sure, you can contact Ruidapacking engineers.
High Speed Tablet Press Machine Function
Of course, in addition to the difference in output, there are also differences in function. The main features are single reject/batch reject, automatic tablet weight compensation, PLC fully automatic control and automatic oil supply system.
Single Reject
This model has a single piece reject function, which is the biggest difference from other tablet presses. The working principle is based on the mass production of the pressure value of each die, the physical signal through the OMRON sensor into an electronic signal feedback to the PLC, so that you can set the average pressure of a single die tablet, the maximum pressure, the minimum pressure. If the pressure value is within the range of maximum pressure and minimum pressure, the system considers the tablets produced as qualified products. If the pressure value of the die is greater than the set maximum pressure or less than the minimum pressure value, then the tablets pressed by the modified die are unqualified products and are rejected. You can also set the number of unqualified products to be produced continuously by a single punch die. If the number is reached the machine stops and displays the specific problem on the PLC, and you can react according to this prompt. If the tablets produced by multiple punching dies are unqualified, the machine will also stop when the quantity you set is reached.
Other rotary tablet press machine are not precise enough and can only do batch reject. However, most of the tablets rejected by batch rejecting are qualified, which causes the waste of raw materials and invariably increases the production cost.
Automatic Tablet Weight Compensation
This function is the embodiment of tablet press intelligence. If it just prompts an alarm, it is still up to you to find the problem and fix it. Tablet automatic compensation is to adjust the pressure value of each punch according to the average pressure of the punches, so that the pressure of the punch is maintained within ±3% of the average pressure. The working principle is to adjust the powder filling of the center die according to the pressure value of individual punches. If the pressure value is high indicating more powder, the tablet will be heavier to press, and the forced feeder will automatically reduce the filling of that center die hole, and vice versa.
This function can automatically learn, so you do not have to keep an eye on the production, according to the quality of the tablets to automatically take measures, in line with the industry 4.0 intelligent standard.
PLC Fully Automatic Control
When you buy the pressa per compresse, Ruidapacking had been debugged in the factory, but to easy shipping that need disassembly the machine, when you receive the tablet press, you need to re-install and debug. The main pressure, pre-pressure, and filling motor of a high speed tablet press are controlled by servo motors, and all operations can be done on a PLC. Other tablet presses may still be adjusted by handwheel, if you are not very experienced in debugging tablet presses, it is difficult to adjust the equipment to the ideal state of production, because the control part of the common motor are used, these are all by experience to debug; that ours is not the same, all the numbers are reality on the PLC, how to adjust at a glance. Of course all the faults can be displayed on the PLC, which avoids you to find the problem, directly solve the problem can be; if not solve the fault, the tablet press can not work.
Automatic Oil Supply System
You know that for machinery and equipment to run smoothly and without noise, you need to add solid grease and lubricant. Solid grease is added to the bearings, which are not in contact with the tablets and powder, and also to prevent contamination. The lubricant is added to the die and the turntable, because the turntable and the die are in direct contact with the powder, and the lubricant is in accordance with the food standard. Of course, the refueling is also automatic, in the system set the turntable every turn how many drops of oil, without human operation, to avoid errors due to inexperience.
High Speed Tablet Press Machine Application
High-speed pill press are crucial in various industries, particularly in pharmaceuticals, due to their ability to produce large quantities of tablets efficiently and with high precision.
Industria farmaceutica
Over-the-Counter (OTC) Drugs: Efficiently produces high volumes of common medications like pain relievers, cold medications, and antacids.
Prescription Medications: Essential for the large-scale production of prescription drugs to meet market demand.
Nutraceuticals and Supplements: Produces vitamins, minerali, and dietary supplements in large quantities.
Modified Release Tablets: Capable of producing tablets with controlled, sustained, or delayed release properties.
Industria nutraceutica
Vitamin Tablets: High-speed presses ensure consistent dosing and quality for vitamin supplements.
Herbal Supplements: Produces large batches of herbal supplements with precise dosages.
Food and Confectionery Industry
Chewable Tablets: Used to produce chewable vitamins and dietary supplements that are both functional and palatable.
Energy Tablets: Produces energy-boosting tablets often found in the sports and fitness market.
High-speed tablet press machines are integral to multiple industries beyond pharmaceuticals, including nutraceuticals, food. Their ability to produce large quantities of consistent, high-quality tablets makes them essential for meeting high capacity and ensuring product reliability.
