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8 Lane Automatic Tablet Counting Machine

8 Lane Automatic Tablet Counting Machine
Εφαρμογή
Sufficient Stock
Pre-delivery Inspection
Certificate
8 Lane Automatic Tablet Counting Machine
Εφαρμογή
Sufficient Stock
Pre-delivery Inspection
Certificate

8 Lane Automatic Tablet Counting Machine

8 Lane automatic tablet counting machine is a high-precision machinery designed to accurately count tablets, capsules or gummies in pharmaceutical factory, health products industry. Utilizing advanced infrared photoelectric sensors, ccd carame inspection, λογισμικό, and mechanical systems, it streamlines inventory management, συσκευασία, and quality control while minimizing human error.

Common features include customizable counting modes, strong compatibility, and data recording for traceability. This automated solution enhances productivity in large-scale production, meeting cGMP and ensure the accuracy and consistency of tablets/capsules packaging.

Of course, in order to meet the standards of Industry 4.0, the auto capsule counter can intelligently connect the bottle unscrambler, capping machine and labeling machine to form an automated production line.

Προσδιορισμός:

Μέχρι και 50 bottles/mins

Suitable for 3-40mm capsule/tablet/gummy

How is the automatic tablet counting machine working?

Automatic tablet counter machine uses advanced sensors, channel vibration, and software algorithms to rapidly count precise quantities of pills or capsules, ensuring accuracy and efficiency in pharmaceutical bottling.

Κύρια χαρακτηριστικά

Ικανότητα 30~50 bottles/min
Applicable Suitable for 3-40mm capsule/tablet/gummy
Δυναμικό 380/220V 50Hz(customizable)
Εξουσία 0.6 kW
Περιγράψτε το αμυδρό. 1,400×1,650×1,650mm

Automatic Tablet Counting Machine Advantage

High-precision counting with minimal error rates for diverse tablet shapes and sizes.

cGMP-compliant design featuring dust-resistant, enclosed systems to prevent contamination.

Modular and easy-to-clean components for efficient maintenance and sterilization.

AI/multi-sensor integration ensuring real-time accuracy verification and adaptability.

Anti-interference ability: Ensure that when the machine counts tablets, the influence of dust on the accuracy of counting is reduced.

Κύρια μέρη

How to Adjust Tablet Counting Machine for Different Bottle Sizes

If your pharmaceutical products range between 3-40mm and are non-sticky (e.g., δισκίο, hard capsules), the RD-DSL-8C automatic tablet counter is ideal for your bottling needs. For sticky materials like soft gels or gummies, use our specialized RD-DSL-16R Gummy Counting Machine.

Step-by-Step Adjustment Guide

1. Same Bottle Height & Neck Diameter

Simply adjust parameters on the Siemens PLC interface for precise counting and bottling.

2. Different Heights, Same Neck Diameter

Use the one-touch height adjustment buttons(located on the machine’s right side):

Place bottles on the conveyor.

For taller bottles: Raise the counting platform to position the feeding nozzle 10-20mm above the bottle mouth.

For shorter bottles: Lower the platform to maintain the same distance

3. Different Heights & Neck Diameters

Step 1: Adjust the conveyor width to fit the bottle.

Step 2: Install a customized feeding nozzle matching the bottle’s neck size.

Step 3: Fine-tune the counting platform height as described above.

Pro Tip: Switching between bottle types only requires replacing the customized feeding nozzle: a quick, hassle-free process.

What Should you Pay Attention to When Buying a Tablet Counting and Filling Machine for the First Time?

As a procurement supervisor in a pharmaceutical factory, the following key points should be prioritized when purchasing a tablet counting machine to ensure compliance, quality, and long-term operational efficiency:

1. Product Quality Considerations

1) Compliance & Certifications

Ensure the machine meets cGMP (Good Manufacturing Practice), FDA/EMA regulations, and material standards (e.g., 316L stainless steel for drug-contact parts).

Verify international certifications such as CE marking and ISO 9001 for pharmaceutical equipment.

2). Counting Accuracy & Stability

Error rate: Request actual test data (e.g., ±0.1% error), especially for small tablets (<5mm) or irregular shapes (κάψουλες, coated tablets).

Anti-interference capability: Ensure the machine handles tablet adhesion, fragments, static electricity, and dust.

3). Material & Cleaning Design

Use corrosion-resistant, easy-to-clean materials for drug-contact surfaces.

Prioritize modular designs with CIP/SIP (Clean-in-Place/Sterilize-in-Place) compatibility.

 

2. Working Principles & Technical Specifications

1). Technology Comparison

Type Principle Applications Pros/Cons
Photoelectric Infrared/laser sensors Standard round tablets/capsules Fast but less accurate for irregular shapes
Image Recognition AI + camera imaging Irregular shapes, κόκκους High precision but costly
Mechanical Vibratory trays/rotary discs Low-cost, simple scenarios Prone to wear, lower accuracy

2). Adaptability Testing

Conduct sample trials using actual tablets to verify performance on size, βάρος, and surface properties.

For low-volume needs, select a machine with 30–60 bottles/minute capacity and 20% redundancy.

3). Contamination Control

Ensure closed conveying systems and dust removal devices to prevent cross-contamination.

 

3. After-Sales Service & Support

1). Response Time & Local Support

Response time and local support: Ruidapacking’s technical team will respond within 2 hours on weekdays, and will respond as soon as possible on holidays; of course, we also provide local services such as installation, commissioning, training, etc., but you have to pay $350 per hour, and provide accommodation and round-trip air tickets.

2). Technology Documentation

A full set of technical documents is provided free of charge, including equipment records and operating procedures, instruction manuals, daily maintenance manuals, και τα λοιπά. Of course, if there are other problems that cannot be solved, you can also contact our technicians in time, including but not limited to emails, WhatsApp, and remote video to solve the corresponding problems.

3). Spare Parts

Free one-year supply of machine wearing parts.

 

When you buy a counting machine for the first time, you need to pay special attention to compliance & certifications, counting accuracy & σταθερότητα, working principles & technical specifications, after-sales service & support etc.

If There is a lot of Dust on The Tablets, How Can We Ensure the Accuracy of Automatic Tablet counter?

1. Dust-Proof & Cleaning-Centric Machine Design

Sealed Conveying System: Fully enclosed design prevents dust from entering the main unit during transmission.

Integrated Dust Removal Technology: 3-Stage Negative Pressure Dust Extraction: Installed at pill counting channels to capture airborne particles in real time.

 

2. Anti-Interference Sensor Technology

High-Frequency Photoelectric Sensors (10kHz+): Adjustable sensitivity settings dynamically filter out dust signals while accurately detecting intact pills.

Vision Recognition System: High-Resolution Industrial Cameras & AI Imaging Algorithms: Identify pills by shape/size while ignoring dust interference.

3. Proactive Maintenance Solutions

Quick-Disassembly Modular Design: Sensors and counting channels feature tool-free removal for fast cleaning or replacements.

Anti-Dust Adhesion Coating: PTFE (Teflon) coating on contact surfaces minimizes dust buildup.

4. Process & Operational Optimization

Pre-Counting Dust Reduction: Add cyclone separators or fluidized bed dust removal to reduce dust entering the machine.

Tablet Coating Enhancement: Collaborate with production teams to apply film coatings on dust-prone pills.

Environmental Controls: Install humidity control systems (40-60% RH) in counting areas to suppress dust dispersion.

 

If your tablets have too much dust, you can use the above method to ensure the accuracy of the tablet count bottling machine.

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