자동 정제 프레스 기계 약물, 비타민, 보충제를 위해 분말을 정제로 압축하는 데 사용됩니다.
제약 산업: 주로 대량 수요를 충족하기 위해서는 고속 생산이 필수적이며, 특히 진통제, 항생제, 해열제와 같은 흔한 약물의 경우 더욱 그렇습니다.
건강기능식품: 고속 프레스는 종합 비타민제, 허브 보충제 등의 건강기능식품을 제조하는 데 사용되며, 일관된 복용량과 높은 생산 속도를 보장합니다.
식품 산업: 감미료나 풍미 향상제와 같은 식품 첨가물의 압축 정제를 생산하는 데 사용되며, 종종 가공 식품과 음료에 사용됩니다.
세척제: 식기 세척제나 세탁 세제 정제와 같은 세척제용 압축 정제도 이러한 기계를 사용하여 제조됩니다.
최대 260,000개/시간
최대 정제 직경 25mm
주압력 100kn, 예압력 21kn
| 최대 생산 용량 | 260,000개/시간 |
| 최대 정제 직경 | 25mm |
| 가루 | 7.5kW |
| 전압 | 220v/380v 50Hz(맞춤형) |
| 차원 | 820×1,100×1,750mm |
일관된 정제 품질: 고속 프레스에는 정밀 제어 시스템이 장착되어 있어 균일한 정제 무게, 크기 및 경도를 보장합니다. 이러한 일관성은 제품 품질을 향상시키고 불량률을 낮춥니다.
고급 기능: 고속 태블릿 프레스 중 다수는 자동 윤활, 폐기물 배출, 압력 모니터링과 같은 기능을 갖추고 있어 수동 개입을 줄이고 운영 효율성을 향상시킵니다.
자동화 및 데이터 로깅: 최신 기계에는 실시간 모니터링 및 데이터 로깅을 위한 자동화 시스템이 포함되어 있는 경우가 많으며, 이를 통해 프로세스 제어와 규정 준수가 향상됩니다.
In pharmaceutical manufacturing, consistency isn’t just a goal—it’s a requirement. Tablet quality, equipment longevity, and regulatory compliance all hinge on one often-overlooked process: lubrication. Either too much or too little lubricant can lead to significant issues, from products defects to machine failures. Automatic tablet press machine is engineered with a sophisticated dual lubrication system designed to eliminate these risks.
When lubricant is applied excessively, it leaves residual oil on the tooling surfaces. During compression—under high pressure and temperature—this surplus lubricant can transfer onto the tablets, creating black spots. These imperfections are more than cosmetic; they indicate potential contamination. Tablets with such defects fail to meet FDA standards, risking batch rejection and compromising patient safety.
Insufficient lubrication, on the other hand, increases friction between the punch and die. This accelerates wear, reduces tooling life, and heightens operational noise. If your tablet press exceeds 75 dBA, it not only creates an unpleasant working environment but also falls out of compliance with cGMP guidelines, which require equipment to operate within specified noise limits to prevent contamination and ensure process control.
Our Automatic Tablet Press Machine features a two-part lubrication system that ensures precision, reliability, and ease of use.
The first part of the system delivers liquid lubricant directly to the punches and dies through fully automated dosing. During setup, operators can define exactly how much lubricant is released and at what interval. For example:
You can initially set the system to release 2 drops of oil every 200 rotations.
If tablets show black spots, you can adjust the interval to 250 rotations per 2 drops.
If abnormal noise occurs, you might fine-tune it to 230 rotations.
This flexible programmability allows you to find the optimal lubrication balance for your specific formulation and operating conditions. It eliminates guesswork, reduces manual intervention, and ensures every batch runs smoothly without defects or excessive wear.
The second part involves a simple yet effective manual grease application for the machine’s bearings. Just presses per day during operation are enough to keep the core components running smoothly, prevent abrasion, and extend the service life of the entire press. This step takes seconds but offers long-term protection against mechanical failure.
An automated lubrication system does more than just protect your tooling and products—it also supports your quality assurance system. With precise control and repeatability, you can document each lubrication cycle, providing traceability for FDA and cGMP audits. Moreover, reducing manual lubrication minimizes human error and enhances operational safety.
결론
Lubrication management is critical in tablet production. Too much or too little can lead to quality deviations, non-compliance, and costly downtime. With ruidapacking’s Automatic Tablet Press Machine and its intelligent dual-lubrication system, you achieve the perfect balance between product integrity and equipment protection.
For many pharmaceutical engineers, tablet production comes with recurring frustrations: tablets that break right after ejection, or batches that fail to meet hardness and friability standards during testing. While formulation plays a role, these issues often trace back to one critical factor—the performance and accuracy of the tablet press machine pressure.
Understanding how pressure works—and how it’s managed—can mean the difference between compliance and costly reprocessing.
At the heart of tablet formation is the main compression force. The process involves filling powder or granules into a die, where upper and lower punches apply extreme pressure via the main compression wheel to form a compacted tablet. If this force is insufficient, the resulting tablets may be too soft, fragile, or prone to chipping and breaking.
In most cases, a force of around 80 kN is adequate to produce tablets that meet FDA requirements for structural integrity. However, a widespread industry issue is that many manufacturers overstate their machine’s force capabilities. Since it’s difficult to accurately measure the actual force applied during operation, companies often end up with underperforming presses. This leads to low yield, poor hardness, high friability, and ultimately—the need to reinvest in a new machine.
That’s why choosing a tablet press with honestly rated and verifiable force output is essential.
In high-speed production, the compaction event happens in a fraction of a second. When excessive force is applied too suddenly, it can cause already-formed tablets to shatter or develop internal flaws. This is where pre-pressure becomes invaluable.
Pre-pressure involves applying a lower initial force to the powder bed before the main pressure. This gentle preliminary pressure removes entrapped air, reduces particle segregation, and prepares the granulation for final compaction. The benefits are clear:
Reduced capping and laminating
Improved tablet hardness and surface smoothness
Lower friability and fewer fines
Enhanced overall pressure stability
For pharmaceutical companies running at high production speeds, a pre-pressure system isn’t optional—it’s necessary. It enables the machine to maintain quality without sacrificing output.
When evaluating a tablet press, consider these force-related features:
Select a machine from a supplier that provides transparent and testable force metrics. Avoid overstated specifications.
Look for easily adjustable pre-pressure settings that allow fine-tuning based on material behavior.
Ensure the machine can maintain accurate and repeatable force levels even at maximum rotation speeds.
The system should support full documentation of force parameters for FDA and cGMP audits.
Pressure is a cornerstone of tablet manufacturing successful. Getting it right affects everything from tablet hardness and appearance to regulatory acceptance and operational efficiency. With accurate main pressure and intelligent pre-pressure features, you can avoid common pitfalls such as broken tablets, poor friability, and non-compliance.
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