{"id":14455,"date":"2025-07-24T20:06:48","date_gmt":"2025-07-24T12:06:48","guid":{"rendered":"https:\/\/ruidapacking.com\/?p=14455"},"modified":"2026-05-12T17:32:34","modified_gmt":"2026-05-12T09:32:34","slug":"why-need-a-vision-based-counting-machine-in-addition-to-an-ir-based-pill-counter","status":"publish","type":"post","link":"https:\/\/ruidapacking.com\/tr\/why-need-a-vision-based-counting-machine-in-addition-to-an-ir-based-pill-counter\/","title":{"rendered":"IR Tabanl\u0131 Hap Sayac\u0131na Ek Olarak Neden G\u00f6r\u00fcnt\u00fc Tabanl\u0131 Bir Say\u0131m Makinesi Gerekir?"},"content":{"rendered":"<div data-elementor-type=\"wp-post\" data-elementor-id=\"14455\" class=\"elementor elementor-14455\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-3a6ece44 e-flex e-con-boxed e-con e-parent\" data-id=\"3a6ece44\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-6a0d00a2 elementor-widget elementor-widget-text-editor\" data-id=\"6a0d00a2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3c88f3a e-flex e-con-boxed e-con e-parent\" data-id=\"3c88f3a\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-455a63a elementor-widget elementor-widget-text-editor\" data-id=\"455a63a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>A pill counter&nbsp;is&nbsp;essential equipment in the pharmaceutical packaging industry. Tablet counter machines&nbsp;accurately count&nbsp;and&nbsp;sort tablets, capsules, and soft gels of diverse shapes and sizes, and finally package these medications into bottles or pouches, ensuring precise medicine&nbsp;distribution.<\/p>\n<p><\/p>\n<p>Modern pharmaceutical counting and packaging&nbsp;commonly utilize tablet counting machines&nbsp;equipped with infrared photoelectric sensors, ensuring medication quantity accuracy exceeds 99% per container. Furthermore, an advanced vision-based&nbsp;pill counting machine&nbsp;employing high-speed camera technology surpass this performance, pushing counting precision&nbsp;to reach 99.99%.<\/p>\n<p><\/p>\n<p><img fetchpriority=\"high\" decoding=\"async\" class=\"aligncenter size-full wp-image-14462\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/tablet-counting-machine.jpg\" alt=\"\" width=\"900\" height=\"338\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/tablet-counting-machine.jpg 900w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/tablet-counting-machine-300x113.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/tablet-counting-machine-768x288.jpg 768w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/tablet-counting-machine-18x7.jpg 18w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/tablet-counting-machine-600x225.jpg 600w\" sizes=\"(max-width: 900px) 100vw, 900px\" \/><\/p>\n<p style=\"text-align: center;\">g\u00f6r\u00fcnt\u00fc tabanl\u0131 (solda) ve k\u0131z\u0131l\u00f6tesi tabanl\u0131 (sa\u011fda) sayma makinesi<\/p>\n<p><\/p>\n<h2>1.&nbsp;<strong>Hap Sayma Makinelerinin Ba\u015fl\u0131ca Kategorileri<\/strong><\/h2>\n<p>Hap sayma ekipman\u0131, otomasyon seviyesine ve teknik geli\u015fmi\u015fli\u011fe g\u00f6re genel olarak \u00fc\u00e7 ana tipte s\u0131n\u0131fland\u0131r\u0131l\u0131r ve her biri ila\u00e7 \u00fcretimindeki farkl\u0131 operasyonel ihtiya\u00e7lar\u0131 kar\u015f\u0131lar.<\/p>\n<p><\/p>\n<p><img decoding=\"async\" class=\"aligncenter size-full wp-image-14477\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/capsule-counter-machine.jpg\" alt=\"\" width=\"720\" height=\"405\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/capsule-counter-machine.jpg 720w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/capsule-counter-machine-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/capsule-counter-machine-18x10.jpg 18w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/capsule-counter-machine-600x338.jpg 600w\" sizes=\"(max-width: 720px) 100vw, 720px\" \/><\/p>\n<p style=\"text-align: center;\">yumu\u015fak jel kaps\u00fclleri sonraki sayma kanallar\u0131na ta\u015f\u0131yan bir hap sayma makinesi<\/p>\n<p><\/p>\n<ul>\n<li><strong><b>Yar\u0131 otomatik <\/b><\/strong><strong><b>tablet <\/b><\/strong><strong><b>tezgah <\/b><\/strong><strong><b>makineler<\/b><\/strong>:&nbsp;Represent a transitional solution between manual and fully automated pill counting. While the actual counting process is automated, these machines require manual feeding of tablets, capsules, or softgels into the hopper. This type of tablet counting machine&nbsp;offers a significant speed improvement over purely manual counting and reduces human error in the tally itself. However, the&nbsp;machines\u2019&nbsp;reliance on operator involvement for material feeding limits their overall throughput.<\/li>\n<\/ul>\n<ul>\n<li><strong><b>Tamamen <\/b><\/strong><strong><b>a<\/b><\/strong><strong><b>utomatic <\/b><\/strong><strong><b>tablet saya\u00e7 maki\u0307neleri\u0307<\/b><\/strong>: Y\u00fcksek hacimli ila\u00e7 \u00fcretimi i\u00e7in tasarlanan tam otomatik hap ve kaps\u00fcl saya\u00e7lar\u0131 \u00f6nemli verimlilik art\u0131\u015flar\u0131 sa\u011flar. Bu say\u0131m makinelerinin bir\u00e7o\u011fu temass\u0131z say\u0131m i\u00e7in k\u0131z\u0131l\u00f6tesi fotoelektrik sens\u00f6rler gibi teknolojiler kullan\u0131r ve genellikle entegre ger\u00e7ek zamanl\u0131 izleme sistemlerine sahiptir. Bu tablet saya\u00e7lar\u0131, kaps\u00fcl s\u0131k\u0131\u015fmalar\u0131 veya anormal hap varl\u0131\u011f\u0131 gibi yayg\u0131n operasyonel hatalar\u0131 otomatik olarak alg\u0131layabilir ve i\u015faretleyebilir. En \u00f6nemlisi, y\u00fcksek say\u0131m do\u011fruluklar\u0131 geli\u015fmi\u015f ba\u011flant\u0131 se\u00e7enekleriyle tamamlan\u0131r ve bir kaps\u00fcl sayma makinesinin \u015fi\u015fe doldurma, kapatma ve etiketleme ekipman\u0131yla birlikte eksiksiz, otomatik bir paketleme hatt\u0131na sorunsuz bir \u015fekilde entegre edilmesine olanak tan\u0131r.<\/li>\n<\/ul>\n<p><img decoding=\"async\" class=\"aligncenter size-full wp-image-14463\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/pill-counter.jpg\" alt=\"\" width=\"890\" height=\"501\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/pill-counter.jpg 890w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/pill-counter-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/pill-counter-768x432.jpg 768w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/pill-counter-18x10.jpg 18w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/pill-counter-600x338.jpg 600w\" sizes=\"(max-width: 890px) 100vw, 890px\" \/><\/p>\n<p style=\"text-align: center;\">tam otomatik hap sayma makinesinin ana mekanizmas\u0131<\/p>\n<p><\/p>\n<ul>\n<li><strong><b>Profesyonel <\/b><\/strong><strong><b>h<\/b><\/strong><strong><b>igh-<\/b><\/strong><strong><b>e<\/b><\/strong><strong><b>nd <\/b><\/strong><strong><b>tablet sayma maki\u0307neleri\u0307<\/b><\/strong>: \u00d6zellikle kritik uygulamalarda en \u00fcst d\u00fczeyde hassasiyet ve g\u00fcvenilirlik i\u00e7in en geli\u015fmi\u015f teknolojileri kullan\u0131n. Temel \u00f6zelliklerden biri, her bir hap\u0131 veya kaps\u00fcl\u00fc yakalamak ve analiz etmek i\u00e7in ultra h\u0131zl\u0131 g\u00f6r\u00fcnt\u00fcleme ve y\u00fcksek \u00e7\u00f6z\u00fcn\u00fcrl\u00fck kullanan, \u00f6zellikle zorlu hap \u015fekilleri veya \u015feffaf kaps\u00fcller i\u00e7in say\u0131m do\u011frulu\u011funu \u00f6nemli \u00f6l\u00e7\u00fcde art\u0131ran y\u00fcksek h\u0131zl\u0131 kamera g\u00f6r\u00fc\u015f sistemlerinin entegrasyonudur.<\/li>\n<\/ul>\n<p>Prominent&nbsp;pharmaceutical and packaging machinery manufacturers like&nbsp;Romaco and Ruida Packing&nbsp;are dedicated to continuous innovation to achieve validated&nbsp;accuracy and stability in tablet counting and filling.<\/p>\n<p><\/p>\n<p>Ruida Ambalaj, bu taahh\u00fcd\u00fcn\u00fc \u00e7ok \u00e7e\u015fitli geli\u015fmi\u015f \u00fcr\u00fcn yelpazesi ile \u00f6rneklendirmektedir <a href=\"https:\/\/ruidapacking.com\/tr\/automatic-counting-machine\/\">tablet&nbsp;counters<\/a>&nbsp;boasting&nbsp;both reliable infrared photoelectric sensors and cutting-edge high-speed vision-based&nbsp;systems for counting. Crucially, this supplier\u2019s counting machines&nbsp;offer scalable solutions featuring vibratory multi-stage&nbsp;channels, ranging from compact 8-channel models ideal for labs or pharmacies to high-capacity 48-channel systems designed for large-scale pharmaceutical production. This versatility ensures precise, high-speed counting and filling of irregularly shaped tablets, soft\/hard capsules, and even transparent capsules.<\/p>\n<p><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-14464\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/vision-pill-counting-machine.jpg\" alt=\"\" width=\"890\" height=\"501\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/vision-pill-counting-machine.jpg 890w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/vision-pill-counting-machine-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/vision-pill-counting-machine-768x432.jpg 768w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/vision-pill-counting-machine-18x10.jpg 18w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/vision-pill-counting-machine-600x338.jpg 600w\" sizes=\"(max-width: 890px) 100vw, 890px\" \/><\/p>\n<p style=\"text-align: center;\">Ruida Packaging, CPhI Expo 2025'te g\u00f6r\u00fcnt\u00fc tabanl\u0131 hap sayma makinesini sergiledi<\/p>\n<p><\/p>\n<p>Furthermore, recognizing unique challenges in confectionery, this experienced pharmaceutical equipment supplier&nbsp;has pioneered specialized candy counting machine&nbsp;models that&nbsp;tackle sticky, coated (sugar, oil, sand) candies through a series of&nbsp;anti-clogging mechanisms,&nbsp;including&nbsp;hopper agitators, candy separation rollers, and specially designed Teflon-coated rain-drop vibration&nbsp;trays, guaranteeing smooth, uninterrupted gummy counting and filling for even the most challenging,&nbsp;viscous material.<\/p>\n<p><\/p>\n<h2>2. <strong>K\u0131z\u0131l\u00f6tesi Tabanl\u0131 Hap Sayac\u0131na Ek Olarak Neden G\u00f6r\u00fc\u015f Tabanl\u0131 Bir Say\u0131m Makinesine \u0130htiyac\u0131n\u0131z Var?<\/strong><\/h2>\n<p>D\u00fc\u015fen her bir hap\u0131n neden oldu\u011fu k\u0131z\u0131l\u00f6tesi \u0131\u015f\u0131k huzmesinin anl\u0131k t\u0131kanmas\u0131n\u0131 tespit ederek haplar\u0131 sayan k\u0131z\u0131l\u00f6tesi tabanl\u0131 bir hap sayma makinesiyle kar\u015f\u0131la\u015ft\u0131r\u0131ld\u0131\u011f\u0131nda, g\u00f6r\u00fcnt\u00fc tabanl\u0131 bir hap sayma modeli piyasada nispeten nadirdir.<\/p>\n<p><\/p>\n<h3><strong>2.1 Bu \u0130ki Tip Sayma Makinesi Nedir?<\/strong><\/h3>\n<p>A vision-based tablet counting machine is a type of pharmaceutical equipment that uses camera systems to visually identify, count, and verify tablets, capsules, or pills. Instead of mechanical or infrared sensors, it captures high-resolution images of pills and capsules&nbsp;on a counting conveyor, then uses image-processing algorithms to detect and tally each unit based on its visual characteristics (e.g., shape, size, color, or surface markings).<\/p>\n<p><\/p>\n<p>An infrared-based pill counting machine, commonly seen in the market of automatic counting machine, is a type of automated equipment that uses infrared (IR) light beams and sensors to count individual pharmaceutical items such as&nbsp;tablets, capsules, or softgels as they pass through a designated path.&nbsp;In details, an infrared light emitter projects an invisible beam of light across a channel through which pills fall.&nbsp;When no pill is present, the IR beam reaches the sensor.&nbsp;As a pill falls, it blocks the IR beam.&nbsp;Each time the beam is blocked, the sensor registers it as a single count.<\/p>\n<p><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-14465\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/vision-based-counting-machine.jpg\" alt=\"\" width=\"720\" height=\"405\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/vision-based-counting-machine.jpg 720w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/vision-based-counting-machine-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/vision-based-counting-machine-18x10.jpg 18w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/vision-based-counting-machine-600x338.jpg 600w\" sizes=\"(max-width: 720px) 100vw, 720px\" \/><\/p>\n<p style=\"text-align: center;\">g\u00f6r\u00fcnt\u00fc tabanl\u0131 bir hap sayac\u0131n\u0131n ana mekanizmas\u0131<\/p>\n<p><\/p>\n<h3><strong>2.2 G\u00f6r\u00fcnt\u00fc Tabanl\u0131 Hap Kaps\u00fcl Sayma Makinesinin Avantajlar\u0131 Nelerdir?<\/strong><\/h3>\n<p>Buna kar\u015f\u0131l\u0131k, g\u00f6r\u00fcnt\u00fc tabanl\u0131 bir tablet kaps\u00fcl sayma makinesi, k\u0131z\u0131l\u00f6tesi tabanl\u0131 (IR tabanl\u0131) bir tablet sayma makinesine g\u00f6re bariz avantajlara sahiptir:<\/p>\n<p><\/p>\n<table>\n<tbody>\n<tr>\n<td width=\"134\">\n<p style=\"text-align: center;\"><strong><b>Avantaj Alan\u0131<\/b><\/strong><\/p>\n<\/td>\n<td style=\"text-align: center;\" width=\"240\">\n<p><strong><b>G\u00f6r\u00fc\u015f Tabanl\u0131 Hap Sayac\u0131<\/b><\/strong><\/p>\n<\/td>\n<td width=\"255\">\n<p style=\"text-align: center;\"><strong><b>IR Tabanl\u0131 Hap Sayac\u0131<\/b><\/strong><\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"134\">\n<p>\u015eekil \u0130\u015fleme<\/p>\n<\/td>\n<td width=\"240\">\n<p>\u015eekil tan\u0131ma ve morfolojik analiz kullanarak d\u00fczensiz, \u00fcniform olmayan veya hasarl\u0131 haplar\u0131 do\u011fru bir \u015fekilde sayar.<\/p>\n<\/td>\n<td width=\"255\">\n<p>K\u00fcresel olmayan veya hasarl\u0131 \u00fcr\u00fcnlerle m\u00fccadele eder; tutarl\u0131 kesinti profiline dayan\u0131r.<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"134\">\n<p>\u015eeffafl\u0131k \u0130\u015flemleri<\/p>\n<\/td>\n<td width=\"240\">\n<p>Kenarlar\u0131\/\u00f6zellikleri optik olarak alg\u0131layarak tamamen \u015feffaf kaps\u00fclleri veya yumu\u015fak jelleri sayar.<\/p>\n<\/td>\n<td width=\"255\">\n<p>IR \u0131\u015f\u0131\u011f\u0131 kesintisiz olarak ge\u00e7ti\u011fi i\u00e7in genellikle \u015feffaf nesnelerde ba\u015far\u0131s\u0131z olur.<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"134\">\n<p>Y\u00fczey Alg\u0131lama<\/p>\n<\/td>\n<td width=\"240\">\n<p>G\u00f6r\u00fcnt\u00fc analizi yoluyla ila\u00e7 y\u00fczey kusurlar\u0131n\u0131 (tala\u015flar, \u00e7atlaklar, kirlenme) tespit eder.<\/p>\n<\/td>\n<td width=\"255\">\n<p>Sadece hap varl\u0131\u011f\u0131n\u0131\/yoklu\u011funu tespit eder; ila\u00e7 y\u00fczey kalitesini denetleyemez.<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"134\">\n<p>Sayma H\u0131z\u0131<\/p>\n<\/td>\n<td width=\"240\">\n<p>Kesintisiz y\u00f6ntem: Fiziksel\/\u0131\u015f\u0131n kesintisi olmadan sayar \u2192 daha y\u00fcksek maksimum h\u0131zlar m\u00fcmk\u00fcnd\u00fcr.<\/p>\n<\/td>\n<td width=\"255\">\n<p>Kesintili y\u00f6ntem: Fiziksel \u0131\u015f\u0131n blokaj\u0131 gerektirir \u2192 maksimum h\u0131z\u0131 s\u0131n\u0131rlar ve s\u0131k\u0131\u015fma riski ta\u015f\u0131r.<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"134\">\n<p>\u00c7ok \u00d6\u011feli \u00c7\u00f6z\u00fcn\u00fcrl\u00fck<\/p>\n<\/td>\n<td width=\"240\">\n<p>Geli\u015fmi\u015f g\u00f6r\u00fcnt\u00fc i\u015fleme (\u00f6rn. AI segmentasyonu) yoluyla y\u0131\u011f\u0131lm\u0131\u015f haplar\u0131 \u00e7\u00f6zer.<\/p>\n<\/td>\n<td width=\"255\">\n<p>\u00dcst \u00fcste dizilmi\u015f haplar\u0131, \u0131\u015f\u0131n\u0131 birlikte bloke ederlerse tek hap olarak sayar \u2192 eksik sayar.<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"134\">\n<p>Do\u011frulama Yetene\u011fi<\/p>\n<\/td>\n<td width=\"240\">\n<p>Hap kimli\u011fini (renkler, i\u015faretler, boyutlar) bir referans g\u00f6r\u00fcnt\u00fc kitapl\u0131\u011f\u0131na g\u00f6re do\u011frular.<\/p>\n<\/td>\n<td width=\"255\">\n<p>Do\u011frulama \u00f6zelli\u011fi yoktur; t\u00fcr\u00fcne bak\u0131lmaks\u0131z\u0131n yaln\u0131zca kesintileri sayar.<\/p>\n<\/td>\n<\/tr>\n<tr>\n<td width=\"134\">\n<p>Karma\u015f\u0131k Senaryolar<\/p>\n<\/td>\n<td width=\"240\">\n<p>Titre\u015fimli kanallarda hassas tekille\u015ftirme gereksinimleri olmadan eller serbest say\u0131m.<\/p>\n<\/td>\n<td width=\"255\">\n<p>Hassas tekille\u015ftirme gerektirir; haplar kiri\u015fi tek tek ge\u00e7melidir \u2192 titre\u015fim kontrol\u00fcne ihtiya\u00e7 duyar.<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<h3><strong>2.3<\/strong><strong>&nbsp;\u015eekil \u0130\u015fleme: K\u00fcresel S\u0131n\u0131rlar\u0131n \u00d6tesinde<\/strong><\/h3>\n<p>An infrared-based&nbsp;tablet counting filling machine relies&nbsp;on a single infrared beam crossing a narrow channel\/chute. A pill is counted only when it fully interrupts the beam. This works for spherical, uniformly shaped pills and capsules but fails dramatically with:<\/p>\n<p><\/p>\n<ul>\n<li>D\u00fczensiz hap \u015fekilleri: E\u011fik veya asimetrik bir hap, k\u0131z\u0131l\u00f6tesi \u0131\u015f\u0131n\u0131 yaln\u0131zca k\u0131smen engelleyerek eksik say\u0131ma neden olabilir.<\/li>\n<li>Hasarl\u0131\/par\u00e7alanm\u0131\u015f haplar: K\u00fc\u00e7\u00fck par\u00e7alar \u0131\u015f\u0131n\u0131 hi\u00e7 engellemeyebilirken, b\u00fcy\u00fck par\u00e7alar tam hap olarak kaydedilebilir.<\/li>\n<\/ul>\n<p>Comparably, in a vision-based&nbsp;tablet counting and filling machine, high-speed cameras capture 2D\/3D images of each pill at microsecond intervals. Advanced algorithms then:<\/p>\n<p><\/p>\n<ul>\n<li>Kalp \u015feklindeki vitamin haplar\u0131 gibi d\u00fczg\u00fcn olmayan \u015fekilleri tespit etmek i\u00e7in kenarlar\u0131 e\u015fleyin.<\/li>\n<li>Par\u00e7alar\u0131 normal haplardan ay\u0131rmak i\u00e7in alan, \u00e7evre, en-boy oran\u0131 gibi morfolojik \u00f6zellikleri \u00f6l\u00e7\u00fcn.<\/li>\n<\/ul>\n<p>Example: An oval&nbsp;tablet that becomes tilted when it\u2019s falling&nbsp;is still counted because the tablet capsule counting machine&nbsp;recognizes its unique outline, not not&nbsp;beam blockage.<\/p>\n<p><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-14466\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/high-speed-capsule-counting-machine-1.jpg\" alt=\"\" width=\"872\" height=\"491\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/high-speed-capsule-counting-machine-1.jpg 872w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/high-speed-capsule-counting-machine-1-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/high-speed-capsule-counting-machine-1-768x432.jpg 768w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/high-speed-capsule-counting-machine-1-18x10.jpg 18w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/high-speed-capsule-counting-machine-1-600x338.jpg 600w\" sizes=\"(max-width: 872px) 100vw, 872px\" \/><\/p>\n<p style=\"text-align: center;\">muazzam miktarda softjeli i\u015fleyen g\u00f6r\u00fcnt\u00fc tabanl\u0131 bir kaps\u00fcl sayma makinesi<\/p>\n<p><\/p>\n<h3><strong>2.4<\/strong><strong>&nbsp;\u015eeffafl\u0131\u011f\u0131n Ele Al\u0131nmas\u0131: G\u00f6r\u00fcnmezi G\u00f6rmek<\/strong><strong>&nbsp;E\u015fyalar<\/strong><\/h3>\n<p>In an IR-based automatic capsule counting machine, if infrared light passes through transparent medicine such as&nbsp;plant-based&nbsp;capsules and clear softgels without significant interruption,&nbsp;it may&nbsp;cause:<\/p>\n<p><\/p>\n<ul>\n<li>Yanl\u0131\u015f negatifler: \u015eeffaf kaps\u00fcller k\u0131z\u0131l\u00f6tesi \u0131\u015f\u0131nlar\u0131 engellemeyebilir, bu da eksik say\u0131ma neden olur.<\/li>\n<li>Yar\u0131 \u015feffaf maddelerde tutars\u0131zl\u0131k: Kaps\u00fcl duvar kal\u0131nl\u0131\u011f\u0131ndaki veya s\u0131v\u0131 dolgulardaki farkl\u0131l\u0131klar dengesiz \u0131\u015f\u0131n penetrasyonuna yol a\u00e7arak g\u00fcvenilir olmayan say\u0131mlara neden olur.<\/li>\n<\/ul>\n<p>Compared to this machine type, a vision-based tablet counter&nbsp;uses&nbsp;CCD cameras or CMOS cameras, and backlighting + high-resolution optics&nbsp;technology.&nbsp;This helps the counter adjust lighting angles and camera exposure, thereby&nbsp;making&nbsp;faint edges of clear gels visible,&nbsp;as transparent capsules bend light, creating detectable edges&nbsp;or shadow patterns.<\/p>\n<p><\/p>\n<p>\u00d6rnek: \u015eeffaf bo\u015f bir jelatin kaps\u00fcl say\u0131l\u0131r \u00e7\u00fcnk\u00fc kenar\u0131 \u0131\u015f\u0131\u011f\u0131 k\u0131rarak koyu bir arka plana kar\u015f\u0131 tan\u0131nabilir dairesel bir \u00e7er\u00e7eve olu\u015fturur.<\/p>\n<p><\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-14467\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/capsule-counting.jpg\" alt=\"\" width=\"872\" height=\"491\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/capsule-counting.jpg 872w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/capsule-counting-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/capsule-counting-768x432.jpg 768w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/capsule-counting-18x10.jpg 18w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/capsule-counting-600x338.jpg 600w\" sizes=\"(max-width: 872px) 100vw, 872px\" \/><\/p>\n<p><\/p>\n<h3><strong>2.5<\/strong><strong>&nbsp;<\/strong><strong>S<\/strong><strong>urface <\/strong><strong>BEN<\/strong><strong>denetlenmesi <\/strong><strong>Her Hap: Pazarl\u0131ks\u0131z cGMP Uyumlulu\u011fu<\/strong><\/h3>\n<p>G\u00f6r\u00fcnt\u00fc tabanl\u0131 bir kaps\u00fcl sayac\u0131, her bir tablet veya kaps\u00fcl\u00fcn ayr\u0131nt\u0131l\u0131 y\u00fczey incelemesini ger\u00e7ekle\u015ftirmek i\u00e7in y\u00fcksek \u00e7\u00f6z\u00fcn\u00fcrl\u00fckl\u00fc kameralar ve geli\u015fmi\u015f g\u00f6r\u00fcnt\u00fc i\u015fleme yaz\u0131l\u0131m\u0131 kullan\u0131r. Haplar besleme kanallar\u0131 veya titre\u015fimli bir panel boyunca hareket ederken, tablet say\u0131m\u0131 kontroll\u00fc ayd\u0131nlatma alt\u0131nda \u00e7e\u015fitli a\u00e7\u0131lardan \u00e7ok say\u0131da y\u00fcksek \u00e7\u00f6z\u00fcn\u00fcrl\u00fckl\u00fc g\u00f6r\u00fcnt\u00fc yakalar. Geli\u015fmi\u015f algoritmalar daha sonra bu g\u00f6r\u00fcnt\u00fcleri piksel piksel analiz ederek hap y\u00fczeyini \u00f6nceden tan\u0131mlanm\u0131\u015f kalite parametreleriyle kar\u015f\u0131la\u015ft\u0131r\u0131r.<\/p>\n<p><\/p>\n<p>Bu i\u015flevsel yard\u0131m sayesinde, hap sayma makinesi bunu ger\u00e7ekle\u015ftirebilir:<\/p>\n<p><\/p>\n<ul>\n<li><strong><b>D<\/b><\/strong><strong><b>Etki Tan\u0131mlama<\/b><\/strong>: \u00c7\u0131plak g\u00f6zle veya IR sens\u00f6rleriyle g\u00f6r\u00fclemeyen tablet \u00e7atlaklar\u0131, y\u00fczey \u00e7izikleri, ezikler, y\u00fczey \u00e7ukurlar\u0131 veya malzeme renk de\u011fi\u015fikli\u011fi gibi mikroskobik anomalileri tespit eder.<\/li>\n<li><strong><b>Kontaminasyon Tespiti<\/b><\/strong>: Hap y\u00fczeyine yap\u0131\u015fan yabanc\u0131 partik\u00fclleri, lekeleri, ya\u011f lekelerini veya toz kal\u0131nt\u0131lar\u0131n\u0131 tan\u0131mlar.<\/li>\n<li><strong><b>Kaplama B\u00fct\u00fcnl\u00fc\u011f\u00fc Kontrol\u00fc<\/b><\/strong>: Kaplanm\u0131\u015f tabletler i\u00e7in, tablet sayma makinesi homojenli\u011fi de\u011ferlendirir, kaplama \u00e7atlaklar\u0131n\u0131, soyulmay\u0131 veya beneklenmeyi tespit eder.<\/li>\n<li><strong><b>\u0130\u015faretleme Do\u011frulamas\u0131<\/b><\/strong>: Dozaj kodlar\u0131 ve ila\u00e7 logolar\u0131 gibi bask\u0131lar\u0131n veya grav\u00fcrlerin okunabilirli\u011fini, konumland\u0131r\u0131lmas\u0131n\u0131 ve do\u011frulu\u011funu kontrol eder.<\/li>\n<\/ul>\n<p>Bu ger\u00e7ek zamanl\u0131 denetim, kalite kontrol\u00fcn\u00fc do\u011frudan say\u0131m s\u00fcrecine entegre eder. Kusurlu veya kontamine haplar\u0131 say\u0131ld\u0131klar\u0131 s\u0131rada otomatik olarak reddederek, g\u00f6r\u00fc\u015f tabanl\u0131 bir hap kaps\u00fcl\u00fc sayma makinesi, riskli ila\u00e7lar\u0131n ambalaja ula\u015fmas\u0131n\u0131 \u00f6nler. \u00dcr\u00fcnlerin geri al\u0131nmas\u0131 riskini azaltmaya yard\u0131mc\u0131 olur, farmas\u00f6tik b\u00fct\u00fcnl\u00fc\u011f\u00fc sa\u011flar ve cGMP d\u00fczenlemelerine s\u0131k\u0131 bir \u015fekilde uyulmas\u0131n\u0131 garanti eder.<\/p>\n<p><\/p>\n<h3><strong>2.6 <\/strong><strong>Vizyon Say\u0131m\u0131<\/strong><strong>&nbsp;Ola\u011fan\u00fcst\u00fc Y\u00fcksek H\u0131z<\/strong><strong>&nbsp;<\/strong><\/h3>\n<p>Vision-based tablet&nbsp;counters achieve significantly higher speeds primarily through non-interruptive, parallel processing. Unlike IR sensors requiring pills and capsules to physically break single beams&nbsp;one&nbsp;by&nbsp;one, a high-speed camera captures an entire image frame of the medicine dispensing area for&nbsp;multiple times per second. Sophisticated image processing algorithms then instantly identify, locate, and count all visible pills within each frame simultaneously, regardless of their proximity, as long as they aren\u2019t perfectly stacked. This eliminates the critical bottleneck of IR systems: the mandatory physical separation of pills to ensure only one pill breaks the infrared beam at a time.<\/p>\n<p><\/p>\n<p>Benefits come with&nbsp;higher processing speed:<\/p>\n<ul>\n<li>Muazzam Verim Art\u0131\u015f\u0131: B\u00fcy\u00fck \u00f6l\u00e7ekli farmas\u00f6tik \u00fcretim hatlar\u0131 i\u00e7in gereklidir, \u00e7\u0131kt\u0131y\u0131 2 ila 3 kat art\u0131r\u0131r.<\/li>\n<li>Hap Tekille\u015ftirme \u0130htiyac\u0131n\u0131 Azalt\u0131r: Yanl\u0131\u015f say\u0131ma neden olan \u00fcst \u00fcste binen haplar\u0131 \u00f6nlemek i\u00e7in IR otomatik tablet sayac\u0131n\u0131n gerektirdi\u011fi karma\u015f\u0131k ekipman titre\u015fim ayar\u0131n\u0131 veya zorlamal\u0131 ay\u0131rma mekanizmalar\u0131n\u0131 ortadan kald\u0131rarak makine tasar\u0131m\u0131n\u0131 ve \u00e7al\u0131\u015fmas\u0131n\u0131 basitle\u015ftirir.<\/li>\n<\/ul>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"aligncenter size-full wp-image-14468\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/tablet-capsule-counting-machine.jpg\" alt=\"\" width=\"720\" height=\"405\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/tablet-capsule-counting-machine.jpg 720w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/tablet-capsule-counting-machine-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/tablet-capsule-counting-machine-18x10.jpg 18w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2025\/07\/tablet-capsule-counting-machine-600x338.jpg 600w\" sizes=\"(max-width: 720px) 100vw, 720px\" \/><\/p>\n<p style=\"text-align: center;\">Ruida Packaging, CPhI Expo 2025'te g\u00f6r\u00fc\u015f tabanl\u0131 hap sayma makinesini sergiliyor<\/p>\n<p><\/p>\n<h3><strong>2.7 \u00c7oklu \u00d6\u011fe \u00c7\u00f6z\u00fcn\u00fcrl\u00fc\u011f\u00fc: Hap \u0130stifleme Konusunda Endi\u015felenmeyin<\/strong><\/h3>\n<p>Vision-based counting excels where pills overlap&nbsp;or stack while moving through a channel. To address this issue, high-speed cameras capture detailed images of pill streams, and&nbsp;image processing&nbsp;system&nbsp;then analyzes&nbsp;images to identify individual pills within a cluster.<\/p>\n<p><\/p>\n<p>Using techniques like edge detection, shape recognition, and AI-powered segmentation, the vision-based tablet counter machine&nbsp;distinguishes boundaries even when pills and capsules partially obscure each other. The pill counter&nbsp;counts each distinct pill shape detected. In contrast, an IR beam only registers a single interruption event whenever several&nbsp;pills block the light beam simultaneously \u2013 counting a clump as &#8220;one&#8221;, leading to undercounting.<\/p>\n<p><\/p>\n<h2><strong>Son Hatlar<\/strong><strong>: G\u00f6r\u00fc\u015fe Dayal\u0131 Hap Say\u0131m\u0131n\u0131n E\u015fsiz \u00dcst\u00fcnl\u00fc\u011f\u00fc<\/strong><\/h2>\n<p>Vision&nbsp;inspection&nbsp;tablet&nbsp;counting machines demonstrate clear and measurable superiority over conventional IR-based pill counters, particularly in critical pharmaceutical manufacturing. While IR tablet counters typically achieve accuracies of 99.0\u201399.5%, advanced vision counting machines&nbsp;deliver precision exceeding 99.99%. This extreme accuracy, enabled by high-speed, high-resolution imaging that captures minute details of each pill, makes vision technology indispensable for cGMP-compliant medical production, brand-sensitive pharmaceuticals, and high-dosage precision therapies.<\/p>\n<p><\/p>\n<p>Beyond counting, integrated vision inspection modules enable real-time color and automatic&nbsp;rejection of non-conforming or damaged items, adding a vital layer of quality control. Furthermore, industrial-grade camera systems ensure stability, operating reliably even in high-dust tablet production environments. For manufacturers prioritizing zero-defect output and supply chain integrity, vision-based tablet counting isn\u2019t just an upgrade \u2013 it\u2019s the new standard for assurance in modern pharmaceutical production.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>Bu makale, hap sayac\u0131 t\u00fcrlerini s\u0131n\u0131fland\u0131rmakta ve neden g\u00f6r\u00fcnt\u00fcl\u00fc kontrol tablet sayma makinesine sahip olman\u0131z gerekti\u011fini anlaman\u0131z\u0131 sa\u011flamaktad\u0131r.<\/p>","protected":false},"author":4,"featured_media":14466,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_sitemap_exclude":false,"_sitemap_priority":"","_sitemap_frequency":"","footnotes":""},"categories":[35],"tags":[67],"class_list":["post-14455","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-tablet-counting-machine"],"acf":[],"_links":{"self":[{"href":"https:\/\/ruidapacking.com\/tr\/wp-json\/wp\/v2\/posts\/14455","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ruidapacking.com\/tr\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/ruidapacking.com\/tr\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/ruidapacking.com\/tr\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/ruidapacking.com\/tr\/wp-json\/wp\/v2\/comments?post=14455"}],"version-history":[{"count":0,"href":"https:\/\/ruidapacking.com\/tr\/wp-json\/wp\/v2\/posts\/14455\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ruidapacking.com\/tr\/wp-json\/wp\/v2\/media\/14466"}],"wp:attachment":[{"href":"https:\/\/ruidapacking.com\/tr\/wp-json\/wp\/v2\/media?parent=14455"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/ruidapacking.com\/tr\/wp-json\/wp\/v2\/categories?post=14455"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/ruidapacking.com\/tr\/wp-json\/wp\/v2\/tags?post=14455"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}