{"id":18108,"date":"2026-09-11T18:03:56","date_gmt":"2026-09-11T10:03:56","guid":{"rendered":"https:\/\/ruidapacking.com\/?p=18108"},"modified":"2026-09-11T18:06:11","modified_gmt":"2026-09-11T10:06:11","slug":"capsule-filling-machine-maintenance-checklist","status":"publish","type":"post","link":"https:\/\/ruidapacking.com\/hi\/capsule-filling-machine-maintenance-checklist\/","title":{"rendered":"Capsule Filling Machine Maintenance: Daily, Weekly &#038; Preventive Maintenance Checklist"},"content":{"rendered":"<p class=\"wp-block-paragraph\"><em>The<\/em> <em>best<\/em> <em>capsule filling machine can still lose hours of production when maintenance is treated as an afterthought.<\/em><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">A reliable capsule maker\u00a0does more than fill capsules. It must maintain stable dosing, smooth capsule handling, consistent vacuum performance, and repeatable production day after day. For pharmaceutical and nutraceutical manufacturers, good capsule machine maintenance is therefore closely linked to product quality, production efficiency, and delivery reliability. Knowing exactly how to maintain a <a href=\"https:\/\/ruidapacking.com\/hi\/capsule-filling-machine\/\">\u0915\u0948\u092a\u094d\u0938\u0942\u0932 \u092d\u0930\u0928\u0947 \u0915\u0940 \u092e\u0936\u0940\u0928<\/a>\u00a0is the key to sustained productivity.\u00a0This guide explains a practical capsule filler machine\u00a0maintenance routine, from daily cleaning and weekly inspection to <a href=\"https:\/\/ruidapacking.com\/hi\/best-practices-for-maintaining-medicine-packaging-machines\/\">preventive maintenance<\/a>, lubrication, mold change, and wear parts replacement.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img fetchpriority=\"high\" decoding=\"async\" width=\"960\" height=\"540\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Mold-Cleaning-with-Water.jpg\" alt=\"Mold Cleaning with Water\" class=\"wp-image-18112\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Mold-Cleaning-with-Water.jpg 960w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Mold-Cleaning-with-Water-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Mold-Cleaning-with-Water-768x432.jpg 768w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Mold-Cleaning-with-Water-18x10.jpg 18w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\"><strong>Key Takeaways<\/strong><strong><\/strong><\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Why regular capsule filling machine maintenance matters for production stability and product quality.<\/li>\n\n\n\n<li>A practical daily, weekly, and preventive maintenance checklist.<\/li>\n\n\n\n<li>How to clean a capsule fill machine and manage powder-contact components.<\/li>\n\n\n\n<li>How lubrication, mold change, and wear parts affect machine performance.<\/li>\n\n\n\n<li>How better maintenance design can reduce downtime and simplify changeovers.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\"><a><\/a><strong>1.&nbsp;<\/strong><strong>Why Is Capsule Filling Machine Maintenance Important?<\/strong><strong><\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">In a busy pharmaceutical or nutraceutical plant, an encapsulation\u00a0machine\u00a0rarely works alone. It is part of a larger production schedule, so a small mechanical problem can quickly become a much bigger production problem. A worn filling component can gradually affect <a href=\"https:\/\/ruidapacking.com\/hi\/how-to-ensure-filling-accuracy-for-sticky-materials\/\">capsule filling machine filling accuracy<\/a>. Poor vacuum performance may interrupt capsule separation or powder handling.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">That is why capsule filling machine maintenance&nbsp;should be treated as part of production management rather than simply a repair task. The FDA states that pharmaceutical manufacturing equipment should be designed to facilitate cleaning and maintenance, while equipment must be cleaned and maintained at appropriate intervals to prevent contamination and malfunction.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><a><\/a><strong>2.&nbsp;<\/strong><strong>Capsule Filling Machine Maintenance Checklist<\/strong><strong><\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">A good capsule filling machine maintenance&nbsp;checklist should separate routine cleaning from deeper inspection. A simple way to remember it is:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Daily maintenance = clean and observe.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Weekly maintenance = inspect and lubricate.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Scheduled preventive maintenance = verify, adjust, and replace when necessary.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><a><\/a><strong>\u0926\u0948\u0928\u093f\u0915 \u0930\u0916\u0930\u0916\u093e\u0935 \u091a\u0947\u0915\u0932\u093f\u0938\u094d\u091f<\/strong><strong><\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">After each production batch or at the end of each production shift, operators should complete the basic capsule fill machine&nbsp;daily maintenance routine:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Remove residual powder from the encapsulation machine.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Clean powder-contact components.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Check the powder hopper and dosing disc.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Inspect filling rods and pins.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Check the upper and lower molds.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Inspect the capsule locking station.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Check the capsuling&nbsp;discharge station.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Clean the vacuum cleaner and powder recovery container.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Check the vacuum pump filter element.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Clean the powder recovery&nbsp;bucket.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Check visible screws and fasteners.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Observe abnormal noise, vibration, or movement.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Check for powder accumulation around the capsule making machine.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img decoding=\"async\" width=\"960\" height=\"540\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Powder-Recovery-Bucket.jpg\" alt=\"Powder Recovery Bucket\" class=\"wp-image-18113\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Powder-Recovery-Bucket.jpg 960w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Powder-Recovery-Bucket-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Powder-Recovery-Bucket-768x432.jpg 768w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Powder-Recovery-Bucket-18x10.jpg 18w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">These checks may look simple, but they act like an early warning system. For example, powder accumulating around the capsule filling machine vacuum system may indicate that extraction or sealing performance needs attention before the problem becomes more serious.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><a><\/a><strong>\u0938\u093e\u092a\u094d\u0924\u093e\u0939\u093f\u0915 \u0930\u0916\u0930\u0916\u093e\u0935 \u091a\u0947\u0915\u0932\u093f\u0938\u094d\u091f<\/strong><strong><\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Weekly maintenance should go one step deeper than daily cleaning.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Inspect cams and moving components.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Check lubrication points.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Inspect sealing rings and springs.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Check vacuum pressure and suction performance.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Inspect capsule filling rods and pins for wear.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Check mold alignment.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Inspect electrical connections and sensors.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Clean difficult-to-reach areas.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This is where&nbsp;capsule filler machine&nbsp;inspection becomes especially useful. Instead of waiting for a component to fail, technicians can identify early signs of wear and correct them during planned downtime.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><a><\/a><strong>Monthly Preventive Maintenance<\/strong><strong><\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">For monthly capsule machine&nbsp;preventive maintenance, the checklist should be based on the manufacturer&#8217;s maintenance manual, and production conditions<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Typical tasks include:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Inspecting transmission components.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Checking cam and follower wear.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Inspecting the vacuum system.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Verifying capsule filling accuracy.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Replacing seals when required.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Inspecting electrical and pneumatic systems.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Performing calibration or verification according to the requirements.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">\u2610 Reviewing maintenance records.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">In other words, preventive maintenance should not end when the technician puts the tools back in the cabinet. The record is part of the maintenance process.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><a><\/a><strong>3.&nbsp;<\/strong><strong>How To Clean a Capsule Filling Machine Properly?<\/strong><strong><\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Capsule filling machine cleaning&nbsp;is one of the most important routine maintenance activities. That\u2019s because powder is easily carried into small gaps, corners, and moving areas, so cleaning needs to follow a repeatable procedure rather than relying on visual inspection alone.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><a><\/a><strong>How Long Does It Take To Clean a Capsule Filling Machine?<\/strong><strong><\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">For a Ruida Packing filling machine&nbsp;of capsules, a complete routine cleaning procedure can take approximately 1.5 hours under standard operating conditions.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The actual capsule filling machine cleaning&nbsp;time can vary depending on the machine model, powder characteristics, production condition, cleaning SOP, and level of disassembly required.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">So, the following will show the basic cleaning procedure in Ruia Packing\u2019s workshop.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><a><\/a><strong>Which Parts Need To Be Cleaned?<\/strong><strong><\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The cleaning area can be divided into three practical groups.<\/p>\n\n\n\n<ol class=\"wp-block-list\">\n<li><strong>Product Contact Area<\/strong><\/li>\n<\/ol>\n\n\n\n<p class=\"wp-block-paragraph\">Powder hopper<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">dosing disc<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Filling rods<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Powder collection tray<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Capsule Handling Area<\/strong><\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Upper and lower molds<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Capsule locking station<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Capsule discharge station<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>Powder and Vacuum System<\/strong><\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Vacuum cleaner<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Powder recovery bucket<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Vacuum pump filter element<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Other areas where powder accumulates<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This approach makes a capsule machine cleaning procedure easier to follow because technicians can work through the machine systematically instead of jumping between individual components.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><a><\/a><strong>Recommended Cleaning Process<\/strong><strong><\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">A practical cleaning sequence for the Ruida procedure described in this article is:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>\u0938\u094d\u091f\u0947\u092a 1<\/strong><strong>:<\/strong><strong>&nbsp;Water Cleaning<\/strong><strong><\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Remove and take off the parts in contact with powder and capsules mentioned before. Then, clean the molds and parts with water.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>\u091a\u0930\u0923 \u0926\u094b<\/strong><strong>:<\/strong><strong>&nbsp;Air Drying<\/strong><strong><\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Use clean compressed air to remove moisture and remaining particles&nbsp;from the molds.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>\u091a\u0930\u0923 3<\/strong><strong>:<\/strong><strong>&nbsp;Wipe Dry<\/strong><strong><\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Wipe the molds and parts with a&nbsp;clean cloth to ensure that no visible moisture remains.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><strong>Step 4<\/strong><strong>:<\/strong><strong>&nbsp;Alcohol Wiping<\/strong><strong><\/strong><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">For production hygiene, wipe the cleaned molds a second time using 95% food grade alcohol.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img decoding=\"async\" width=\"960\" height=\"540\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Wipe-the-Molds-with-Cloth.jpg\" alt=\"Wipe the Molds with Cloth\" class=\"wp-image-18116\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Wipe-the-Molds-with-Cloth.jpg 960w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Wipe-the-Molds-with-Cloth-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Wipe-the-Molds-with-Cloth-768x432.jpg 768w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Wipe-the-Molds-with-Cloth-18x10.jpg 18w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">For the Ruida Packing cleaning procedure described here, 95% food-grade alcohol is used for final wiping. Other capsule making machines&nbsp;may specify different cleaning agents or concentrations, so operators should always follow the capsule machine manufacturer&#8217;s manual.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><a><\/a><strong>4.&nbsp;<\/strong><strong>Lubrication: What Oil And Grease Should Be Used?<\/strong><strong><\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Lubrication is easy to overlook because the machine may continue running even when capsule filling machine lubrication&nbsp;is beginning to deteriorate. But friction is a little like sand in a gear train: the effect may be gradual, while the final repair can be expensive.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"960\" height=\"540\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Lubricate-the-Capsule-Machine-Internal-Cam.jpg\" alt=\"Lubricate the Capsule Machine Internal Cam\" class=\"wp-image-18111\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Lubricate-the-Capsule-Machine-Internal-Cam.jpg 960w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Lubricate-the-Capsule-Machine-Internal-Cam-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Lubricate-the-Capsule-Machine-Internal-Cam-768x432.jpg 768w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Lubricate-the-Capsule-Machine-Internal-Cam-18x10.jpg 18w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">If you\u2019re not sure which lubricants to apply on the encapsulation machine, then here\u2019s a recommendation for you. For Ruida Packing machines, the following lubricant recommendations can be used as machine-specific guidance:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Table 1-Recommended Lubricants on the Capsule Filler Machine&nbsp;Parts<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><tbody><tr><td><strong>Lubrication Area<\/strong><strong><\/strong><\/td><td><strong>Recommended Lubricant<\/strong><strong><\/strong><\/td><\/tr><tr><td>External machine surface<\/td><td>#10 industrial white oil<\/td><\/tr><tr><td>Internal cams and moving components<\/td><td>#00 grease<\/td><\/tr><tr><td>Initial oil filling for a new machine<\/td><td>GL-5 85W-140<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">How to lubricate the capsule filling machine? The purpose of capsule filling machine lubrication&nbsp;is to reduce friction, mechanical wear, abnormal noise, overheating, and premature component failure.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">However, more lubricant does not mean better lubrication. Do not over-lubricate. Excess grease or oil can attract powder and create another cleaning problem.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Besides, lubricants should only be applied to product-contact surfaces unless the lubricants are edible. For new Ruida Packing machines, initial gearbox oil filling should follow the manufacturer&#8217;s specified GL-5 85W-140 requirement rather than being treated as a universal capsule machine lubrication oil&nbsp;standard.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><a><\/a><strong>5.&nbsp;<\/strong><strong>Capsule Filling Machine Mold Change: How To Do It<\/strong> <strong>Within<\/strong> <strong>15 Minutes<\/strong><strong><\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Capsule filling machine mold change&nbsp;is one of the areas where machine design can directly affect production efficiency.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Imagine a production line running smoothly, only to stop for a long changeover every time the capsule size changes. The machine may be technically capable of high output, but long changeovers quietly eat into that capacity.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">For this reason, capsule filling machine mold change&nbsp;should be considered part of production efficiency, not just maintenance.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><a><\/a><strong>What Is Included In a Complete Mold Set?<\/strong><strong><\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Before we delve into how to change the capsule filling machine molds, let\u2019s take a look at what molds are included. Generally speaking, a&nbsp;complete mold set includes:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Upper and lower molds<\/li>\n\n\n\n<li>Dosing disc<\/li>\n\n\n\n<li>Capsule dispensing unit<\/li>\n\n\n\n<li>Capsule comb<\/li>\n\n\n\n<li>Capsule Pushing&nbsp;plate<\/li>\n\n\n\n<li>Calibration&nbsp;rods<\/li>\n\n\n\n<li>Filling rods<\/li>\n\n\n\n<li>Filling rod holders<\/li>\n<\/ul>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"960\" height=\"540\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/The-Specs-of-Capsule-Filling-Machine-Molds.jpg\" alt=\"The Specs of Capsule Filling Machine Molds\" class=\"wp-image-18115\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/The-Specs-of-Capsule-Filling-Machine-Molds.jpg 960w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/The-Specs-of-Capsule-Filling-Machine-Molds-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/The-Specs-of-Capsule-Filling-Machine-Molds-768x432.jpg 768w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/The-Specs-of-Capsule-Filling-Machine-Molds-18x10.jpg 18w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">Using a complete modular set helps technicians replace the tooling systematically and reduces the risk of missing individual components during changeover.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><a><\/a><strong>Tools Used For Mold Change<\/strong><strong><\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Now that we have learned what parts to change, it\u2019s also necessary for us to know the tools needed. The commonly used tools are shown in the table below.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Table 2-Tools Needed in Mold Changeover<\/p>\n\n\n\n<figure class=\"wp-block-table\"><table class=\"has-fixed-layout\"><tbody><tr><td>Tool<\/td><td>Main Function<\/td><\/tr><tr><td>Alignment rod<\/td><td>Aligns upper and lower mold holes<\/td><\/tr><tr><td>Four alignment rods<\/td><td>Aligns and secures dosing disc&nbsp;holes<\/td><\/tr><tr><td>Acrylic support block<\/td><td>Temporarily supports the heavy filling-station cover during removal<\/td><\/tr><tr><td>T-handle wrench<\/td><td>Tightens filling-station screws<\/td><\/tr><tr><td>Feeler gauge<\/td><td>Adjusts dosing disc clearance<\/td><\/tr><\/tbody><\/table><\/figure>\n\n\n\n<p class=\"wp-block-paragraph\">Each tool has a specific job. The calibration rods, for example, are not simply positioning aids. They help ensure that the upper and lower mold holes remain correctly aligned during installation.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><a><\/a><strong>How To Change The<\/strong> <strong>\u0915\u0948\u092a\u094d\u0938\u0942\u0932 \u092d\u0930\u0928\u0947 \u0915\u0940 \u092e\u0936\u0940\u0928<\/strong> <strong>\u092b\u092b\u0942\u0901\u0926<\/strong><strong><\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The capsule filling machine mold change&nbsp;process can be divided into two simple stages.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"960\" height=\"540\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Disassemble-the-Capsuling-Machine-Molds.jpg\" alt=\"Disassemble the Capsuling Machine Molds\" class=\"wp-image-18110\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Disassemble-the-Capsuling-Machine-Molds.jpg 960w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Disassemble-the-Capsuling-Machine-Molds-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Disassemble-the-Capsuling-Machine-Molds-768x432.jpg 768w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Disassemble-the-Capsuling-Machine-Molds-18x10.jpg 18w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/><\/figure>\n<\/div>\n\n\n<ol class=\"wp-block-list\">\n<li><strong>Removal<\/strong><\/li>\n<\/ol>\n\n\n\n<p class=\"wp-block-paragraph\">During removal, the disassembly sequence is as follows:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Remove the capsule dispensing station.<\/li>\n\n\n\n<li>Remove the upper and lower molds.<\/li>\n\n\n\n<li>Remove the filling station.<\/li>\n\n\n\n<li><strong>Installation<\/strong><\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">The installation sequence differs a bit from removal.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Install the upper and lower molds.<\/li>\n\n\n\n<li>Install the capsule dispensing station.<\/li>\n\n\n\n<li>Install the filling station.<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Ruida Packing&#8217;s modular design allows the complete capsule maker mold&nbsp;set to be removed in approximately 15 minutes under the specified operating procedure.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">This short capsule machine mold change\u00a0time can be particularly useful for manufacturers producing multiple <a href=\"https:\/\/ruidapacking.com\/hi\/complete-guide-to-capsule-size\/\">capsule sizes<\/a> or different products in scheduled batches. A faster capsule filling machine changeover means less non-production time between batches.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><a><\/a><strong>How To Adjust The<\/strong> <strong>Dosing Disc<\/strong><strong>&nbsp;Clearance<\/strong><strong><\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">The feeler gauge is used to adjust the gap between the dosing disc&nbsp;and copper disc.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">According to Simon, our experienced engineer, the gap may be around 0.06 mm, followed by fine adjustment according to powder flowability and the manufacturer&#8217;s specifications.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"960\" height=\"540\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Adjust-the-Dosing-Disc-Clearance.jpg\" alt=\"Adjust the Dosing Disc Clearance\" class=\"wp-image-18117\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Adjust-the-Dosing-Disc-Clearance.jpg 960w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Adjust-the-Dosing-Disc-Clearance-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Adjust-the-Dosing-Disc-Clearance-768x432.jpg 768w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Adjust-the-Dosing-Disc-Clearance-18x10.jpg 18w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">A simple rule is:<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Good powder flowability \u2192 smaller clearance.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Poor powder flowability \u2192 larger clearance.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The 0.06 mm value should therefore be treated as a starting reference, not a fixed industry standard. Powder characteristics, formulation, machine model, and operating conditions can all affect the final setting.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\"><a><\/a><strong>Wear Parts: What Should Be Inspected And Replaced?<\/strong><strong><\/strong><\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">Capsule fill machine&nbsp;wear parts deserve regular attention because they are exposed to repeated mechanical movement.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Common wear parts include:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Filling rods<\/li>\n\n\n\n<li>Pins<\/li>\n\n\n\n<li>Sealing rings<\/li>\n\n\n\n<li>Springs<\/li>\n\n\n\n<li>Vacuum suction nozzles<\/li>\n<\/ul>\n\n\n\n<p class=\"wp-block-paragraph\">Instead of replacing every part simply because a calendar date has arrived, technicians should consider operating hours, production volume, material properties, maintenance history, and actual wear condition.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">For example, worn filling rods may gradually affect filling consistency, while damaged sealing rings can influence vacuum performance. This is why encapsulation&nbsp;machine&nbsp;wear parts replacement should be linked to inspection results and the manufacturer&#8217;s maintenance recommendations.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Keeping critical filling machine of capsule&nbsp;spare parts in stock can also shorten repair time when a component does need replacement.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><a><\/a><strong>6.&nbsp;<\/strong><strong>Ruida Packing Capsule Filling Machine: Designed For Easier Maintenance<\/strong><strong><\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Capsule filling machine maintenance&nbsp;becomes easier when it is considered during machine design, not added afterward.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">Ruida Packing uses a modular mold design that supports complete mold replacement in approximately 15 minutes for applicable&nbsp;capsule making machines. The company also provides a 1-year complete machine warranty and free wearing parts, including selected components such as filling rods and pins, according to the specified service package.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">For product-contact components, 316L stainless steel is used in applicable machine configurations, with material certification documentation available.<\/p>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"960\" height=\"540\" src=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Capsule-Filling-Machine-Mold-Material-316L-Certificate.jpg\" alt=\"Capsule Filling Machine Mold Material 316L Certificate\" class=\"wp-image-18118\" srcset=\"https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Capsule-Filling-Machine-Mold-Material-316L-Certificate.jpg 960w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Capsule-Filling-Machine-Mold-Material-316L-Certificate-300x169.jpg 300w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Capsule-Filling-Machine-Mold-Material-316L-Certificate-768x432.jpg 768w, https:\/\/ruidapacking.com\/wp-content\/uploads\/2026\/09\/Capsule-Filling-Machine-Mold-Material-316L-Certificate-18x10.jpg 18w\" sizes=\"(max-width: 960px) 100vw, 960px\" \/><\/figure>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\">For pharmaceutical and nutraceutical manufacturers, these details matter because easier maintenance can mean shorter changeover time, fewer maintenance interruptions, and more predictable production.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><a><\/a><strong>7.&nbsp;<\/strong><strong>\u0928\u093f\u0937\u094d\u0915\u0930\u094d\u0937<\/strong><strong><\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">A good capsule filling machine&nbsp;should not be judged only by its maximum production speed. In real pharmaceutical and nutraceutical manufacturing, reliability is built shift by shift through capsule filling machine maintenance&nbsp;including cleaning, inspection, lubrication, timely wear parts replacement, and preventive maintenance.&nbsp;That is ultimately how to improve capsule filling machine reliability and reduce capsule filling machine downtime over the long term.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><a><\/a><strong>8.&nbsp;<\/strong><strong>\u092a\u0942\u091b\u0947 \u091c\u093e\u0928\u0947 \u0935\u093e\u0932\u0947 \u092a\u094d\u0930\u0936\u094d\u0928<\/strong><strong><\/strong><\/h2>\n\n\n<div id=\"rank-math-faq\" class=\"rank-math-block\">\n<div class=\"rank-math-list\">\n<div id=\"faq-question-capsule-maintenance-1\" class=\"rank-math-list-item\">\n<h3 class=\"rank-math-question\">Q1: How Often Should a Capsule Filling Machine Be Cleaned?<\/h3>\n<div class=\"rank-math-answer\">\n\n<p>A capsuling machine should normally be cleaned after each production batch or at the end of the production shift. Deeper cleaning and inspection should follow the manufacturer&#8217;s recommended schedule and production conditions.<\/p>\n\n<\/div>\n<\/div>\n<div id=\"faq-question-capsule-maintenance-2\" class=\"rank-math-list-item\">\n<h3 class=\"rank-math-question\">Q2: How Long Does It Take To Clean a Capsule Filling Machine?<\/h3>\n<div class=\"rank-math-answer\">\n\n<p>For a Ruida Packing capsuling machine, a complete routine cleaning procedure can take approximately 1.5 hours under standard conditions. Actual capsule filling machine cleaning time depends on the model, product, powder characteristics, and <a href=\"https:\/\/ruidapacking.com\/hi\/pharmaceutical-cleaning-validation\/\">cleaning requirements<\/a>.<\/p>\n\n<\/div>\n<\/div>\n<div id=\"faq-question-capsule-maintenance-3\" class=\"rank-math-list-item\">\n<h3 class=\"rank-math-question\">Q3: What Parts Of a Capsule Filling Machine Need To Be Cleaned?<\/h3>\n<div class=\"rank-math-answer\">\n\n<p>Important areas include the powder hopper, dosing disc, filling rods, upper and lower molds, locking station, discharge station, vacuum system, powder recovery container, vacuum pump filter, and powder collection tray. The exact cleaning scope should follow the machine manual and validated SOP.<\/p>\n\n<\/div>\n<\/div>\n<div id=\"faq-question-capsule-maintenance-4\" class=\"rank-math-list-item\">\n<h3 class=\"rank-math-question\">Q4: What Are The Common Wear Parts Of a Capsule Filling Machine?<\/h3>\n<div class=\"rank-math-answer\">\n\n<p>Common capsule filling machine wear parts include filling rods, pins, sealing rings, springs, and vacuum suction nozzles. Their replacement should be based on actual wear, operating hours, production volume, material characteristics, and manufacturer recommendations rather than an arbitrary replacement date.<\/p>\n\n<\/div>\n<\/div>\n<div id=\"faq-question-capsule-maintenance-5\" class=\"rank-math-list-item\">\n<h3 class=\"rank-math-question\">Q5: What Cleaning Agent Should Be Used For a Capsule Filling Machine?<\/h3>\n<div class=\"rank-math-answer\">\n\n<p>There is no single cleaning agent that applies to every capsule filling machine. For the Ruida procedure described here, 95% food-grade alcohol is used for final wiping, but the actual cleaning agent and concentration should always follow the equipment manufacturer&#8217;s manual and the user&#8217;s validated cleaning requirements.<\/p>\n\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<h2 class=\"wp-block-heading\"><a><\/a><strong>References<\/strong><strong><\/strong><\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">[1] <a href=\"https:\/\/www.fda.gov\/drugs\/guidances-drugs\/questions-and-answers-current-good-manufacturing-practice-requirements-equipment\" rel=\"nofollow noopener\" target=\"_blank\">U.S. Food and Drug Administration (FDA), Questions and Answers on Current Good Manufacturing Practice Requirements | Equipment<\/a><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">[2] <a href=\"https:\/\/www.ecfr.gov\/current\/title-21\/chapter-I\/subchapter-C\/part-211\/subpart-C\/section-211.67\" rel=\"nofollow noopener\" target=\"_blank\">U.S. Food and Drug Administration (FDA), Q7A Good Manufacturing Practice Guidance for Active Pharmaceutical Ingredients<\/a><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">[3] <a href=\"https:\/\/www.fda.gov\/regulatory-information\/search-fda-guidance-documents\/q7a-good-manufacturing-practice-guidance-active-pharmaceutical-ingredients\" rel=\"nofollow noopener\" target=\"_blank\">U.S. Electronic Code of Federal Regulations, 21 CFR \u00a7 211.67 \u2013 Equipment Cleaning and Maintenance<\/a><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>\n\n\n\n<p class=\"wp-block-paragraph\">[4] <a href=\"https:\/\/database.ich.org\/sites\/default\/files\/ICH_Q9%28R1%29_Guideline_Step4_2023_0126_0.pdf\" rel=\"nofollow noopener\" target=\"_blank\">International Council for Harmonisation (ICH), Q7 Good Manufacturing Practice Guide for Active Pharmaceutical Ingredients<\/a><\/p>\n\n\n\n<p class=\"wp-block-paragraph\"><\/p>","protected":false},"excerpt":{"rendered":"<p>Capsule filling machine maintenance is as key as its performance. How to clean, maintain and lubricate the capsule making machine? Find your answers in this article!<\/p>","protected":false},"author":4,"featured_media":18112,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_sitemap_exclude":false,"_sitemap_priority":"","_sitemap_frequency":"","footnotes":""},"categories":[35],"tags":[49,263,141,262],"class_list":["post-18108","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-capsule-filling-machine","tag-capsule-filling-machine-cleaning","tag-capsule-filling-machine-maintenance","tag-preventive-maintenance"],"acf":[],"_links":{"self":[{"href":"https:\/\/ruidapacking.com\/hi\/wp-json\/wp\/v2\/posts\/18108","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/ruidapacking.com\/hi\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/ruidapacking.com\/hi\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/ruidapacking.com\/hi\/wp-json\/wp\/v2\/users\/4"}],"replies":[{"embeddable":true,"href":"https:\/\/ruidapacking.com\/hi\/wp-json\/wp\/v2\/comments?post=18108"}],"version-history":[{"count":6,"href":"https:\/\/ruidapacking.com\/hi\/wp-json\/wp\/v2\/posts\/18108\/revisions"}],"predecessor-version":[{"id":18123,"href":"https:\/\/ruidapacking.com\/hi\/wp-json\/wp\/v2\/posts\/18108\/revisions\/18123"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/ruidapacking.com\/hi\/wp-json\/wp\/v2\/media\/18112"}],"wp:attachment":[{"href":"https:\/\/ruidapacking.com\/hi\/wp-json\/wp\/v2\/media?parent=18108"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/ruidapacking.com\/hi\/wp-json\/wp\/v2\/categories?post=18108"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/ruidapacking.com\/hi\/wp-json\/wp\/v2\/tags?post=18108"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}